First, let me say that this is not an area of expertise for me. The information below was provided by Steve Bace, our trainer in Vegas who has a very strong background in solid surface. Thanks to Steve for the info.
Solid Surface Sanding and Finishing
When finishing Solid Surfaces, the right combination of technique, tools, and abrasives will achieve superior results.
Technique
Begin by sanding from left to right (making sure to overlap your passes) then sand from front to back. After the surface has been sanded in both directions, sand in a circular motion clockwise (following rotation of the sander) in an 8”–10” circle. This circular motion makes the finish more even and reduces the checkerboard effect. In order to avoid swirl marks in your finish, it is very important to sand along the rotation of the pad. If you sand against the rotation of the pad you face the likelihood of getting swirls in the finish.
To improve finish results remove any sanding dust or residue before proceeding to the next grit. This dust is the same size as the last grit that was used, and the dust will be coarser than the next sanding grit and will thus hinder your progress toward the perfect finish.
For polishing high gloss finishes, (see below), follow this same method. Again, it is important to remove all compounds from the surface before moving on to the next step.
Seams may be taken down with either 80 or 120 grit Granat abrasive. When sanding a seam, the Rotex sander should be used in Rotex mode (coarse sanding) up to 120 grit. With grits of 150 and above, it is recommended that you switch to Random Orbital mode (fine sanding). Feather out the seam, overlapping with successive grits to achieve a uniform finish.
Matte finish:
Light colored material - Granat or Tiatan II- 120, 150, 180, Vlies 280
Dark colored material – Granat or Titan II – 120, 150, 180, 220, Vlies 800
Satin Finish:
Light Colored - Granat or Titan II – 120, 150, 180, 220, 320, Vlies 800
Dark Colored – granat or Titan II – 120, 150,180, 220, 320, 400, Platin 500
Semi Gloss Finish:
Light Colored – Granat or Titan II – 120, 150, 180, 220, 320, 400, Platin 500
Dark colored – Granat or Titan II – 120, 150, 180, 220, 320, 400, Platin 500, 1000
Light and Dark Colored Surface - Type/Order of Grit
Gloss Finish: Granat or Titan II – 120, 150, 180, 220, 320, 400, Platin 500, 1000, 2000, 4000
High Gloss Finish:
Same grit sequence as the Gloss finish above. Follow sanding process by applying compounds with felt pads mounted on the polishing pad. Use sander in the gear driven Rotex mode on high speed for coarse sanding and polishing and move to low to medium speed (1-3) using the following pads and compounds:
• Hard felt – Rubbing compound (Marine grade)
• Soft felt – 3M Finess-It II
• Wool pad – Liquid glass