Hints to drill holes without LR 32

Mike35x95x1

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Sep 10, 2020
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Hi, I am planning to build SYS-AZ cabinet but do not have the LR-32 set. I do have OF-1100 + FS + HW-S8-D5.

Do you have any hint how to be accurate as much as possible without the drilling set?

Thanks
Michal

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Hi,

while it's not as quick, you can easily do this with a drill and a 5mm drill bit with centering tip and depth stop. (I'm very attached to the Festool BTA HW D 5 CE, but the truth is, any 5mm drill bit with centering tip and depth stop will do.)

Then all you need is a square/t-square and a compass.

Take a look here, starts with the second picture.:https://www.festoolownersgroup.com/home-improvement-other-projects/'quick-and-dirty'-basement-door-repair/msg499932/#msg499932

I drilled 240 holes that way for a custom sys-port. Not economic for large scale production, but if it's just one cabinet. Do able.

And I guess, quicker than adjusting a router every time anew by hand/ without positive stop, that the LR 32 would provide.

Just my opinion of course.

Kind regards,
Oliver
 
Woodpecker has a template for 32mm. But if you call them they will tell you it’s more of a guide then a precision jig
 
First, thanks to all. It is a great community.[emoji106]

I was aware of the drill way. I wondered if somebody has a trick with the OF-1100.

However, I have in mind my homemade jig, so if this would be a success, I will post it here.

P.S. I am writing from Europe, so not all the jig suggestions are feasible, unfortunately.

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I know I am probably still living in the dark ages, but I always get perfectly fine results with a tape measure, ruler and T-square.
 
Alex said:
I know I am probably still living in the dark ages, but I always get perfectly fine results with a tape measure, ruler and T-square.
Don’t take me wrong. Your way can be finally the best. I just want to try to use the router. [emoji6]

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I use this Kreg Jig which works pretty well. In fact, I also bought the 1/4" version which is the same except for the drill bit. That way, I can join the two together to drill 12 holes at a time without having to move the jig. The piece that joins them together comes with both jigs and I can use the joined jigs with either drill bit. I've probably drilled a few thousand holes with this setup.

I don't know if it is available in Europe.
 
Mike35x95x1 said:
Alex said:
I know I am probably still living in the dark ages, but I always get perfectly fine results with a tape measure, ruler and T-square.
Don’t take me wrong. Your way can be finally the best. I just want to try to use the router. [emoji6]

Well, if you have to, I don't see why you could not.

But using a drill bit with a depth stop is going to be a lot faster.
 
I like this one:


Not necessarily the execution, but the principle - a notched guide and a mating tool base. Minimum parts and least amount of movements by the user. Mafell takes the same approach. I think LR32 is to fiddly by comparison.
If you want to use drill, get a piece of melamine from hardware store with 5mm shelving holes already drilled in it and use that as template. I don't know where you are, but in US those are easily available in various length. Or you can use the same store bought pre-drilled melamine to make the jig from the video.
 
Svar said:
I like this one:


Not necessarily the execution, but the principle - a notched guide and a mating tool base. Minimum parts and least amount of movements by the user. Mafell takes the same approach. I think LR32 is to fiddly by comparison.
If you want to use drill, get a piece of melamine from hardware store with 5mm shelving holes already drilled in it and use that as template. I don't know where you are, but in US those are easily available in various length. Or you can use the same store bought pre-drilled melamine to make the jig from the video.

Quite interesting! Thank you for sharing.

Festool DIYer from Europe
 
Mark Katz said:
I use this Kreg Jig which works pretty well. In fact, I also bought the 1/4" version which is the same except for the drill bit. That way, I can join the two together to drill 12 holes at a time without having to move the jig. The piece that joins them together comes with both jigs and I can use the joined jigs with either drill bit. I've probably drilled a few thousand holes with this setup.

I don't know if it is available in Europe.
It’s just arrived. [emoji846] Luckily it was available in Europe too. Thanks for the recommendation.
8e8927f53c4d8b92eb9fa902d8c0ff5e.jpg


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Mike35x95x1 said:
It’s just arrived. [emoji846] Luckily it was available in Europe too. Thanks for the recommendation.

Excellent! Let us know how it works out.
 
The fence on the Kreg jig for the hole setback from the edge doesn't match the Sys AZ specification, so a little measuring is needed to position the jig. Once you've drilled a couple of holes, it's not a problem. Just make sure everything is straight as you go along.

My Sys AZ cabinet has quite a number of extra holes that were learning experiences. Happily, most of them aren't visible. [wink]
 
pixelated said:
The fence on the Kreg jig for the hole setback from the edge doesn't match the Sys AZ specification, so a little measuring is needed to position the jig. Once you've drilled a couple of holes, it's not a problem. Just make sure everything is straight as you go along.

My Sys AZ cabinet has quite a number of extra holes that were learning experiences. Happily, most of them aren't visible. [wink]
Thanks for letting me know. Will share the result for sure.

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pixelated said:
The fence on the Kreg jig for the hole setback from the edge doesn't match the Sys AZ specification, so a little measuring is needed to position the jig. Once you've drilled a couple of holes, it's not a problem. Just make sure everything is straight as you go along.

My Sys AZ cabinet has quite a number of extra holes that were learning experiences. Happily, most of them aren't visible. [wink]
I did it... [emoji846]
https://festoolownersgroup.com/index.php?topic=64483

DIYer from Europe (TS55, KS60, DF500, OF1010, FS1400, FS-WA/90, FS-PA-VL)
 
pixelated said:
The fence on the Kreg jig for the hole setback from the edge doesn't match the Sys AZ specification, so a little measuring is needed to position the jig. Once you've drilled a couple of holes, it's not a problem. Just make sure everything is straight as you go along.

My Sys AZ cabinet has quite a number of extra holes that were learning experiences. Happily, most of them aren't visible. [wink]

I like Mike35x95x1's solution the best, but if anyone is ever stuck with the Kreg jig, the far edge is at 66mm so reverse their included fence with a mod fence as per (below vid) and add a 8mm packer.  That'll bring the auxiliary fence to 58mm as spec'd - if you're not inclined to have to measure every time.  It's already a useful mod to get the 37mm on the closer edge.

 
I've used the Woodriver shelf pin jig for over 10 yrs and it has functioned without any problems.  It has screw-in pins to locate distance from both the edge and bottom.  The jig Is reversible to drill the second row of holes.  32mm jig is $24 and centering drill with stop is about $20.
 
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