material for slab doors

mrFinpgh

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Oct 30, 2015
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I'm going to be doing some kitchen doors and drawer fronts in walnut, and I was wondering what folks think is the better material for slab doors:  plywood or mdf?  Nothing should be wider than 27" in this case.

Also, what are folks paying for Walnut ply these days?  I've got one shop quoting me over 170/sheet for PS A1, while I'm seeing $130ish elsewhere. 

Thanks,
Adam

 
That price difference may reflect the quality of the veneers. And/or the execution style (mirrored, whatever). I would try to have a look at the stuff in person.
 
That's a good point.

I got a quote of $125/sheet from another local distributor.  So now I have two local places I can go look at.

Ultimately, it's not going to add up to a big difference in cost but I like to avoid overpaying where possible.

I also inquired about some interesting wood grained Panolam, just to explore my options.  Prices on that seem very reasonable, but anything special means buying a full unit.  I can't imagine using up 40 sheets of Melamine any time soon.

-Adam

 
I used solid poplar for the core of my doors, the edges in maple and a thick maple veneer on my slab doors. As the poplar is cut in 2 inch strips with the grain perpendicular to the width of the door they have been very stable.

I used Lee Valley 2002GF glue, similar to Titebond III.

The doors are heavy, with a solid feel. I used three heavy stainless steel hinges on each.
 
My kitchen is all slab doors, wood grain Panolam, "hard rock maple"pattern, 10 plus years, no major issues but the odd nick is now visable, super easy to clean.

Get a local shop to order them for you is you can't purchase less than 40 sheets, their markup likely not too bad.
 
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