My custom built expandable MFT on rolling cart

squarecut

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Joined
Dec 2, 2013
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183
Just finished my custom built mobile expandable MFT and thought I might share it with the FOG community.
My shop shares a two bay garage with one car. One bay houses all the shop equipment, most on wheeled carts to allow ease of transition into various working configurations utilizing the second bay. Needless to say, space is at a premium & I find it necessary to constantly try to get 10 pounds of stuff into a 5 pound bag. Instead of purchasing two MFT's for maximum working surface I decided to build a custom MFT that would fit my needs. I am a hobbyist, so mobility out of the shop was not a requirement.
I wanted a unit that would be as compact as possible and still house my TS-55, CT Midi Dust Collector, MFT accessories,  custom accessories, guide rail components, and other MFT usable tools.  I also wanted a rest platform for the TS-55 between cuts, vac hose & power cord management and fold away in-feed / out-feed extensions that would expand the working surface to that of two MFT's side by side.
Converting the unit from storage mode to full expanded size with all components in place takes less than ten minutes.
The following photos show the end result. Hope you find it interesting.

[size=24pt]See an improved modification to the dust extraction hose & power cord management on this unit as of 6/24/15 here

[/size]Unit standing in its designated shop storage location.
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Front view of unit in storage mode showing TS 55 rest tray, non-Festool  tool storage and 3 drawers for component storage.
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Rear view of unit in storage mode showing Systainers for TS 55 & married vac hose/plug-it cord storage, CT Midi compartment with space for extra vac bags, vac power cord & mini-boom storage.
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Unit in basic mode for crosscutting operations.
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Unit in basic mode for crosscutting operations showing TS-55 pull out rest platform.
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View of custom outboard fitting with indexing holes for 1400 rail cut line placement between 20mm holes.
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Unit in basic mode with custom outboard fittings for rip cuts up to 48" using the 1400 rail & Qwas rail dogs.
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View showing 1400 rail using Qwas rail dogs in rip cut mode on a 42" board.
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View showing out-feed extension wing in storage compartment.
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View of extension wing folding out of storage compartment.
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View of extension wing in locked position.
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Rear View showing paired power cord /vac hose entering custom Mini-Boom
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Partial expanded mode with out-feed wing for off-cut support
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Partial expanded mode with out-feed wing showing off-cut fence for repetitive off cuts
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Full expanded mode with in-feed / out-feed wings
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View showing  setup to rip a long board with unit in full expanded mode
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View showing variable placement horizontal support  for working on panel edges
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Thank you for sharing. Great setup! You have given me some ideas for a similar project that I am planning.
[smile]
 
Love your fold-out extensions. Are you gonna offer plans for others who might want to copy it?
 
Wow, very nice!

Lot of great design and function work there.

Seth
 
Wow! You are my hero.  The fold out ext. wings just about made me cry. It's beautiful .    I suggest you might think about selling plans for your custom mft.  A big welcome to FOG!
 
A brilliant piece of work with some great design ideas and very nicely put together. I particularly like your flap extensions as it gives you so much flexibility without a permanent loss of workshop space.

Well done.

Peter
 
I agree with all the comments above.

I'd also like some more details.  In particular, did you use an actual MFT/3 top?  It looks like it with the screw holes in the corners.  What t-track did you use -- I like how it works with the clamps.  More close ups of the guide rail mount as well.  A listing of the Festool part numbers used.  Are the holes down the sides filled with threaded inserts or is there some hidden t-track behind for the knobs to tighten against?
 
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