My version of a cutting table

tom.smith

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Apr 20, 2009
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34
I thought many times about building a full size 4 X 8 MFT. It's a great idea and all, but all I really needed was just a cutting table for breaking down full-sized sheet goods into something more regular MFT-sized. If that cutting table could accommodate lifting sheet goods onto it with zero hassle and no sore back, even better yet. But if it could use at least some of the MFT hardware so that I wouldn't need clamps or pencil marks or anything else, that would be the icing on the cake.

The design I currently use meets all of those goals. It's built from select grade 2 X 4s, and the total cost was just a little over $100. The key to it is that it's a two piece table. The first piece is a one foot by eight foot section that is lag screwed onto the wall so it sticks straight out. The remaining three foot section is hinged to that as shown below.
collapsed.jpg


(As you can see, I use the space under it for storage. When you only have a one-stall shop, you have to make some concessions along the way.)

The bottom rail of the table has a row of 10 mm dominos protruding from the edge facing the operator. This is what you set your full sized sheet good onto, as seen in this photo.
widecrosscut.jpg


I added a handle since taking these pictures to make lifting the sheet even easier. All you do is lift the table and panel in one piece and the whole contraption rotates up into the flat position. I also added hinged legs since taking these pictures. They just drop into place once the table is raised. The ends of the table each contain half of a long MFT profile. Cutting a long one in half was cheaper than buying two short ones. I also have an MFT3 hinge and front guide which I ordered from Bob Marino along with the profile.
backrail.jpg


Here are some pictures of it in use with an 8 foot guide rail.
inuse.jpg


When the cut is complete, the guide rail is lifted onto a shelf built for storing it, which is suspended directly above the table.
awaitingnextcut.jpg


With the MFT3 hardware set up properly, you can rip a 4 X 8 sheet exactly in half and exactly square just by butting the panel up against the wall and dropping the guide rail onto it.

I seldom need to do really big cross cuts, so I opted to make ripping really easy and if cross-cutting was a little more difficult, so be it. I can put dominos in either of two locations for holding the panel vertically at a height that's easy to to work with. For full-sized four foot cross cuts, I have to use the dominos on the lowest setting, as seen above. This requires a plunge cut, but it does work. (This is a limitation of the cabinets I have mounted above it along that wall.) For anything like a three foot cross cut, I can move the dominos up to a higher position as can be seen here.
narrowcrosscut.jpg

This makes it more convenient. All cross cuts require measuring and pencil marks until I figure out a better way of doing this.
 
Tom,

That looks great!  I have had basically that same design concept in my mind since I got my ATF-55 only in a portable unit....at least you actually put it to practice. :)

Again, great job.
 
Thanks, Bill. Yeah, it works really well for me, dooing the material handling and everything. I'll try getting the pictures updated at some point if there's any interest in this contraption. My handle is just a dowel with a rope running through it and the legs are just 2 X 4s on hinges. Nothing fancy.

I also have a worktop for it that converts it into a workbench. It's just a two foot piece of plywood dominoed to the one foot section. I can lift it off in a second because I squirted a little teflon down into the domino mortises. I actually did that on all the domino mortises to make removing them easier. I'm also working on adding some shelves to the vertical section. These will then serve as outfeed tables for my planer and jointer and such. They'll work the same way, just some 10 mm domino mortises so all I have to do is stick a peg in a hole.

I'm finding the number of uses for this thing to be much greater than I ever anticipated. I'll document the evoltuion of it if anybody has any interest.
 
Tom, I could see placing the fixed portion so that it could be used 99% of the time as a work surface.  I might also make some kind of quick connect hinge so that the larger portion could be easily removed and stored or reattached when an assembly or cutting table was needed.  Lots of uses for sure.
 
Yeah, I looked around at my hardware store for hinges that worked like you suggested, but I couldn't find any. I settled for removable pin hinges. Yes, they do work, but it's more of a pain than what you'd want to do on a regular basis. You'd also want some legs on the front of that small section if you remove the larger section. There's no front support otherwise.

I also use this cutting table for assembly and finishing. I raise it up flat, throw a sheet of plywood on it, and then go to town on it. Nothing beats having a really big table at your disposal anytime you want it.  [big grin]
 
Nothing beats having a really big table at your disposal anytime you want it.  Big Grin
In my case I'd need a bigger shop for that :)  I'm going to have to stick to my portable idea if I ever do it.  My sheet cutting area is in the yard outside my shop......or on my table saw.
 
Where this table resides, my shop is exactly 6 feet wide to accommodate doors and stairs. With the table raised, I have two feet of space to move around in. Surprisingly, I've never really wished for more hip room.

My entire shop is a one stall garage, and it holds a cabinet saw with 50" extension, MFT, 16" drill press, dust collector, HEPA filter, 6" jointer, Woodrat, router table, this cutting table, lunchbox planer, 14"band saw, 40" lathe , belt/disk sander, air compressor, computer workstation, bathroom, bar, fridge, deionized water maker, and a 55 gallon aquarium. The doors and stairs cheat me out of 34 square feet or I'd have already used that space for carving.

I think the bathroom's gotta go. I need that space. I could always just pee out the window.  [eek]
 
Nice cutting table tom. I can certainly relate to fitting many things into a one car garage. Sounds like you have managed to get a heck of alot into a limited space. My shop is also in a one car garage. Having limited space is in fact, what led me to the Festool system. 

Rey
 
tom.smith said:
I think the bathroom's gotta go. I need that space. I could always just pee out the window.  [eek]

Nah... pee in the aquarium... they do!

Nice cutting table.  Like how you incorporated so many features into it!
 
Space is the same reason I went with Festool, Rey. That and having no assistants around to help me cut full-sized sheet goods made the TS-55 a no-brainer.

Here are four more pictures to complete this project. Nothing left to show unless you want me to take a shot of something in particular. Here's the handle I finally settled on (just a rope through a one inch dowel), one leg as it sits stored, the hinge that allows it to swing into place, and the whole thing upright. This is a weekend project if you want to build one. You're better off ordering two front guides so the rail is easy to lift on and off. The back guide with the hinge is a pain to use when you've got an 8 foot rail and low celings. The profiles on the ends of the table are held in place with 2" toilet bolts. The profiles themselves can be slid forward or backward on the table ends as needed, so you don't need a huge piece of profile. Cutting a single long profile in half worked really well for me, anyway. I like this table a lot. Makes one-person work simple, even with a 90 pound piece of 3/4" MDF. If you only knew how many corners I dinged up trying to get a piece of plywood or MDF onto my old cutting table all by myself... Since building this, zero dinged corners. [big grin]

handle.jpg

collapsedleg.jpg

leghinge.jpg

upright.jpg
 
Well, this is a major embarassment. [embarassed]

Why couldn't you have asked to see it when it wasn't in such a pig stye mess?

Okay, here's the front half. The back half is even worse. I've got kitchen cabinet parts piled up all over the place in the back half, so you'll have to wait until they're out of there before I can show you that. Almost every square foot is in use. The stub end of the dust collector gets used when I fire up the planer. I have to disconnect it when I'm done with it because I don't have enough room for it otherwise. It sits directly to the left of the cutting table when not in use. It's the Dewalt 13" that you can almost see in some of the pictures above. The air compressor is just outside of this picture in a sound-proof cabinet off to the right. Yeah, that's air hose laying on the floor. What can I say?
workshop.jpg
 
Cool shop.  Amazing how much quality stuff you have in a small space.

Next time Shane is looking for a contest topic, maybe we could try "best use of a garage bay."

And if you think your shop is messy, it looks pristine compared by my swamp (half finished projects seem to be my downfall).
 
Rutabagared said:
Hi Tom!  Nice cutting table.  You fit a lot of tools in a small space.  I'd love to see some photos of your shop to see how you do it.

I spied a Hillshire Farms lunch meat container in one of your photos.  I use them for storage as well.  They make great stackable storage containers as long as you wash them first. [wink]

Do the fish ever mistake sawdust settling on top of the water for food?

Joe

Joe,  If you leave the meat in them, you can stand your router bits up with just a little pressure.   When they get hard...voila!   [poke]
 
Jesse Cloud said:
Cool shop.  Amazing how much quality stuff you have in a small space.

Next time Shane is looking for a contest topic, maybe we could try "best use of a garage bay."

And if you think your shop is messy, it looks pristine compared by my swamp (half finished projects seem to be my downfall).

Did you note the bungie cord on the boom arm? It automatically retracts the arm when it's not in use. I don't have enough space to even leave that extended into the room. [wink] It's just pathetic. The back half is worse. Right now, you can't even see the lathe with all the cabinets stacked up in front of it.

And that lunch meat container holds some cocobolo shavings. Not quite as tasty as ham, but they're pretty good on eggs.
 
So when do I get to see all your embarassing shop photos? Small shop space usage is always a thing of interest to me. How can I jam even more stuff into what little space I've got for it? I've yet to begin to tap into all that ceiling space.

Maybe we ought to set up a thread for most embarassing shop. Or at least one for best use of space. Or maybe most innovative use of lunch meat in the shop.
 
The embarrassing pictures are on my web site. :)

My shop is just slightly larger than a garage bay at 15x28'  The layout pic below does not do the amount of clutter and lack of space justice.

shoplayout.jpg

 
Bill, looks like your cerealport server is currently down, so you must be getting hammered with even more snow there in the barren frozen tundra up north. Can't see your picture. Here in the oh-so-balmy midwest, we only have about 6 or 8 inches on the ground. I might fire up my snowblower just so I can remember what it sounds like. [tongue]
 
Tom,

Server is working from here so it must be some gateway 'tween you and it.  Actually we haven't gotten much snow this year, probably 2 feet or less.  It's been an extra cold winter with lots of zero's but not much snow.
 
It was working this afternoon too.  As bill said, there isn't much snow at all.  I've gone up to northern Vt several times and right now they have about an inch or two on the ground and that's it.  They had a 30 inch storm in early Jan but a few days of warm weather melted that and since its just been cold.  From MA all the way up through NH and to northern Vt there is very little snow on the ground.  The only places with any snow are the higher elevation mountains and really only on the higher mountains.

I guess southern MA is getting 12" tomorrow, my area about 4 to 8.  No big deal though. 

 
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