Painting aluminum/metal

mastercabman

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I have a little project with a piece of aluminum
That I want to paint
What is the ideal finish grits paper for paint prep?
 
mastercabman said:
I have a little project with a piece of aluminum
That I want to paint
What is the ideal finish grits paper for paint prep?

Depends on how scratched or not the piece is and what paint/primer you intend using. For a lot of paints/primers, providing there isn't anything other than very light surface scratches/haze you may not have to do any sanding at all. Just a wipe down to remove any grease with a solvent.
 
I paint quite a bit of aluminum...storefront aluminum.  I sand with 220, wipe down with acetone, and spray.
 
Ok great
I used a belt sander with 80 grit to removed material/shap
I then sanded with 120 but still feels a little rough
So I sanded with 220 and got pretty smooth but I don't if I need to go any higher
 
It is common to put on a primer layer, and then sand that. Most automotive painting systems are designed for that flow.
 
Getting paint to stick to nude aluminum, long term, is difficult. You first have to clean (neutralize) the aluminum, everyone has their own secret formula, and then prime with a good zinc chromate primer. The issue is, aluminum grows its own oxide layer to protect the surface, similar to what stainless does, however it's more aggressive.

Have you ever tried to polish aluminum and it seems like no matter how many times you polish the metal the cloth always turns black? That's the oxide layer that the metal continues to grow and it always will. Just the nature of the beast. So the best methodology is to neutralize the surface and then apply the primer.

The exception to this rule is if the material surface has already been chemically altered, typically through anodization. Then it's a quick scuff and squirt.

 
 
I know pretty much nothing about this subject other than every time I have heard mates talking about painting aluminium motorcycle parts there's been a bit of teeth sucking and talk about acid etch primers.
 
Acid etch primers are probably the only way to get paint to stick to raw aluminium.
 
Thanks for the info
I got a can of self etching primer and paint from rust-oleum
This is a small project so I think it will be just fine
 
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