Repurposed floorboards.Brown Oak

Rob-GB

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Nov 7, 2009
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Using surplus Brown Oak flooring boards I made bath panels and a vanity unit, Brown Oak is made due to a fungal attack on the growing tree (Fistulina hepatica) that causes the heartwood to go a deep rich brown colour....I know this because I had to look it up in one of my books always learning new stuff in this game.  [big grin]
This was one of those “make it up as you go projects”  and I had to do some careful selection of boards  and where I ripped them due to damage during storage and the ‘v’ grooves machined into the back face. The ‘v’ grooves would give me extra work later but for the bath panels I was only interested in them not being a problem where the rail and stile coping moulding  was made.
I added a 6x40 domino to the joints to ensure alignment and to add an extra facet to the joint strength.

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With the depth of moulding  I found that setting the domino depth at maximum 28mm  and mortising before routing the moulds I had no need to trim the domino’s. It was also apparent that pencil lines blended in with the oak’s colour too well so my marking out was done with a Bic biro (black).

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Top and bottom rails are from the same board so if they are put next to each other  the grain will follow through, the panels also follow in grain pattern along their length around the bath.

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Even the stiles either side of the 40x40mm corner post are matched

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The same goes for the vanity

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I put the ‘v’ grooves inside the unit sides and as you can see the doors too, these needed tidying up as they are rougher than a polar bears cuff.... sorted with the Veritas  shoulder plane and an offcut wrapped in various grits of sandpaper.

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Inside the vanity is also an access panel to get to the bath plumbing despite the fact that the bath panels will slide apart without the need for removing any fixings. Removing the vanity after tiling would be difficult at least and destructive at best.

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The catch is carved from Wenge and is held with a brass screw and cup the lower conection is made with two 6mm domino’s that the panel slots over, these are trimmed short and the back face tapered to aid installation.
The only non Festools used where a record Jack plane, the Veritas shoulder plane and a couple of carving chisels aided by a selection of router cutters I have acquired over the years.

All made on site with the CMS with TS55 table and OF2200 + table, MFT, Kapex, Rotex 125,DF500 and Trion..sucked up to the CTL-mini often via my dustbin contraption that wants to be a dust deputy.

Cheers for looking in and getting through all this extra dribble  ;D

Rob.
 
Nice job

Is that the natural colour then ?. No stain 

Also I'm interested in your basin and tap set up .what are you going to use ?
 
Also I've been using some repurposed timber and have trashed a couple of domino Cutters and about 3 router cutters

Any casualties with the floor boards
 
jacko9 said:
Rob,

Nice work and I love English Brown Oak, too bad it's so rare.
First time I have used it in my 30 odd year career, loving it too.

jobsworth said:
Beautiful colour and a very nice build

The colour is,to me, awesome. Thank you for your kind comment.

VW MICK said:
Nice job

Is that the natural colour then ?. No stain 

Also I'm interested in your basin and tap set up .what are you going to use ?

Ta VW, the colour is as you see, no stain just oil, makes the colour shout out and shows off the wood grain ( it looks the same if you give it a wipe with meths , the oil does not evaporate like meths though).
As these were surplus boards from the upstairs floor, there were no foreign bodies to mess up my tooling  [big grin] All to the good eh! Basin and taps yet to be chosen by client, but now we know what size we need! [big grin]

Rob.
 
That oak is beautiful!!!  Just out of curiosity, what are you going to do with the floor?  I was thinking that it would be great to have matching flooring.    Do you have enough material?
 
Hi Rob

Superb work again, I love seeing your posts, the work is always neat and carefully thought out.
I hope you have an apprentice who is seeing all the obvious skill, knowledge and expertise first hand.
Thanks again and all the best.
Scott
 
Sparktrician said:
That oak is beautiful!!!  Just out of curiosity, what are you going to do with the floor?  I was thinking that it would be great to have matching flooring.    Do you have enough material?

The floor is newly laid oak, but some of it was discoloured due to storing some green oak beams directly on it so it will be sanded back then oiled, though I think if the floor is the same as the vanity and bath panels they will lose some of their impact. I am no interior designer but I like a bit of contrast.

@ Scott, thanks for your nice comments I do try to do the best for my clients and the materials I work with, both deserve it. As a one man band having an apprentice is just not viable.

Rob.
 
Rob-GB said:
Using surplus Brown Oak flooring boards I made bath panels and a vanity unit, Brown Oak is made due to a fungal attack on the growing tree (Fistulina hepatica) that causes the heartwood to go a deep rich brown colour.

That Brown Oak is really nice looking stuff. I would have never thought to use floor boards to make up some cabinets like those. Nice job.

Rob-GB said:
...always learning new stuff in this game.  [big grin]

Yes, agreed. Always something to learn...I usually screw something up good and proper and then comes the lesson.
Tim
 
Tim Raleigh said:
Yes, agreed. Always something to learn...I usually screw something up good and proper and then comes the lesson.
Tim

That really hits the nail on the head.  [big grin]
 
I've got an oak table that I have been wanting to refinish.  Right now it is an ugly natural/yellowish color. 

I would LOVE to figure out a way to duplicate that brown color.  Someday soon I'll start a new thread on how to go about refinishing my table.
 
RLJ-Atl said:
I've got an oak table that I have been wanting to refinish.  Right now it is an ugly natural/yellowish color. 

I would LOVE to figure out a way to duplicate that brown color.  Someday soon I'll start a new thread on how to go about refinishing my table.

There are coloured oils or pigments that can be added to finishing oils that could achieve this and there is the option of using a stain first (some need a spit coat of shellac first to keep the colour even).
I would ask at your local finish supplies depot or ask a good local finishing shop for reputable products/methods, I could sort out a sample for you to colour match if you want.

Rob.
 
Hi Rob,

Yes,  I would love to have a sample to use for color matching.  I'll try to remember to start the new thread this weekend.  Need to take some pictures of the table first.

Thanks,  from another Rob.
 
RLJ-Atl said:
Hi Rob,

Yes,  I would love to have a sample to use for color matching.  I'll try to remember to start the new thread this weekend.  Need to take some pictures of the table first.

Thanks,  from another Rob.

You have an email underway.

Rob
 
Dammit!
That's beautiful wood, beautifuly worked.

How does it (the wood, not your project) react to a wipe with drain cleaner)?

Now as you all know, treating some woods with lye (aka sodium hydroxide, aka drain unplugger) causes a rapid "antiquing" of said wood, for example it turns white pine a classic orangey colour which fades to brown in time.

Again, as I'm sure you all know, wiping said lye-wiped wood with a solution of wire-wool dissolved in vinegar causes a reaction with any tannin in the wood and produces a colour which varies with xyz factors but can be a rich golden brown or maybe a more greenish-brown. As most softwood is low in tannin, it can be introduced by boiling up a load of crushed acorns or, more easily, boiling up two or three tea bags and brushing the cooled brew over the wood, ideally before the iron/acetic acid treatment. I've done this on engineered pine boards and surprisingly, the colour is awesome, like Georgian oak but even and grain-enhancing in a way I've never seen with commercial stains. YMMV.

Now, oak is full to the gun'als with natural tannin...

If you have a scrap of floorboard left over, it might be an interesting experiment.

The drain-cleaner and vinegar mainly cancel each other out re. the wood ph, but a good wet wipe is probably a good idea. You might want to raise the grain, sand and repeat depending on final finish. Plenty of scope for making notes and trying ideas out.
 
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