Cableaddict said:
Should I really sand mine down? Won't that make it too loose when it wears in?
If you don't want to you don't have to. It's as simple as that. It was just a suggestion to help the breaking in period go a bit faster. If your pad doesn't spin it doesn't do what it's supposed to do so you'll have diminished functionality as long as the spin brake isn't worn in. Sanding it A BIT down doesn't make it too loose because you should do it just slightly and that way you'll only remove some material that eventually would wear by itself anyway.
Look, if you're not comfortable with such action, and you feel the sander doesn't do what it's supposed to do, send it back to Festool, at least call them, they will take care of it. A spin brake isn't supposed to stop all rotation, so if it does that, there is something wrong and you're entitled to a warranty repair. However, this problem with the spin brake being too tight on a new sander is a common problem and is also easily to remedy. It is not really a malfunction, just a break-in effect.
Cableaddict said:
Also, if this part is DESIGNED to wear over time, why isn't a replacement ring offered as a standard optional part? (and why isn't this mentioned in the manual?)
This seems very odd to me.
Ok, let me rephrase that. The spin brake is not designed to wear, it is designed to rub against a moving part in order to slow it down. When two moving parts collide, wear will occur. That's a given fact. In order to channel this effectively, the spin brake is made of a material that is softer than the pad itself because the spin brake is just a cheap ring costing $2 while the pad itself is $30. The softer material will wear the fastest.
The reason Festool probably doesn't mention this in the manual is because they don't consider this a user servicable part. Normally, it takes a couple of years for a spin brake to wear out, when the sander is used for many hours a day. If you only use it occasionally, it might even take 10 or 15 years. So it's not something the average user has to concern himself about.
That's the same reason why Festool does not offer it as an accessory, but as a replacement part. If you go to the parts catalog
EKAT (choose Sanding > Random orbit sander > R0 90) you can find it as part #10 in the list. You can order this part from Festool or a dealer.
Cableaddict said:
Not sure how to proceed. Maybe just let it be & wait for it to wear naturally?
You can of course. Eventually it will wear by itself. But most people, and especially people who need the sander for their living won't accept that. They either fix it themselves or send the sander back for adjustment.
Look, when you come to this forum, you will find all sorts of people with a common interest, good tools. Some people are very experienced with them, and others not so much. So when people come here for advice, you will get responses that vary from an experienced level to a beginners level. As my advice above involves some tinkering with the machine, I consider it for more experienced people, and people have to decide for themselves in which category they fall. If you don't feel comfortable doing such things, as I said before, call the Festool service department and they will advice and help you.