Ryan's SYS-Stacker Router Bit Storage Insert for T-LOC Systainers

[ben_r_]

Man thats a lot of router bits to carry around! I cant imagine owning or needing that many! Cool idea though.

 

[ryanjg117]

Thanks for all of the interest and pre-orders. I've updated the post with more pre-order details, and also attempted to answer questions received below:

Will these fit Systainer Classics?
I'm looking into that now, and will test fitment after I have the first prototype CNC'ed. Should be some time in February. If I can make minimal modifications for backward compatibility, I will, and I'll update this post when it happens.

Would you be willing to offer these with 8mm or 12mm? (Or some other shank size?)
Sure - the redesign effort is minimal for changing the size of the router bit holes. Send me a PM with your specific design changes, and your home address, and I can get you a shipping quote. (Shipping might kill the deal here, if you're international.)

I wish you could make this in a composite or HDPE, rather than plywood.
I've looked into HDPE or a millable composite like RenShape as an alternative, and unfortunately, it is cost-prohibitive. An HDPE sheet in 25mm thickness, for example, runs over $500, compared to 25mm baltic birch at about $80 per sheet. If you've got an idea for a better material that is available in 25mm thickness and doesn't break the bank, I'm all ears.

 

[ryanjg117]

01-25-2017 Production Update

I'm happy to report we're up to almost 30 pre-orders -- what a response! This might end up being a little more than a Saturday project after all.  [eek]

I've placed an order for a gallon of General Finishes Enduro Pigmented Poly, color matched to Festool's RAL 6018 yellow/green. It's over $100 a gallon shipped, but sprays well with my Apollo HVLP kit and doesn't require a sanding sealer. I'll post pictures once I get to atomizing!

My friend and professional woodworker, Darrell Peart, has generously offered to let me use his dual-spindle CNC machine for this project. Be sure to check out his website if you're a fan of Greene and Greene.

I'll post more production updates (and pictures) as meaningful progress is made.

 

[Claimdude]

Ryan,

I will take the single deck SYS 1 recommended configuration you show at the top of this thread at $32 CONUS.

Thanks
Jack Lemley

 

[Sparktrician]

How about one full deck for 1/2", and another split equally between 1/4" and 8mm?  Possible?  [unsure]

 

[dlyons41]

Ryan, I am interested in a SYS 4.  Let me know what I need to do to make it happen.  Thanks, Doug

 

[Horio]

Ryan,

Would it be possible to do a SYS-3, with the upper open deck configured for 8mm & 1/4 inch (dual shank holes or split half-half as suggested 2 posts up maybe)?  Thanks for offering these sweet inserts to FOG!

 

[ryanjg117]

How about one full deck for 1/2", and another split equally between 1/4" and 8mm?  Possible?  [unsure]

Sparktrician, sure. Send me a PM and note your modifications and I'll add you to the pre-order list.

 

[ryanjg117]

Would it be possible to do a SYS-3, with the upper open deck configured for 8mm & 1/4 inch (dual shank holes or split half-half as suggested 2 posts up maybe)?  Thanks for offering these sweet inserts to FOG!

Yep - shoot me a PM, note your modifications, and I'll get you on the pre-order list.

 

[Cheese]

How about one full deck for 1/2", and another split equally between 1/4" and 8mm?  Possible?  [unsure]

Would it be possible to do a SYS-3, with the upper open deck configured for 8mm & 1/4 inch (dual shank holes or split half-half as suggested 2 posts up maybe)?  Thanks for offering these sweet inserts to FOG!

Hey Ryan,
Why not consider using/supplying 1/2" to 8mm Delrin or nylon bushings. That way using the same layout you have now would accommodate 1/4", 8mm & 1/2" router bits. It would also allow the end user greater flexibility in the placement or rearrangement of router bits. [smile]

 

[bobandmic]

Not sure if my PM went through, but I would be interested in a closed SYS1 and a closed SYS2.

 

[ryanjg117]

Not sure if my PM went through, but I would be interested in a closed SYS1 and a closed SYS2.

Yep, I've got you on the pre-order list. Thanks!

 

[ryanjg117]

02-03-2017 Production Update

I've identified the supplier for the 25mm baltic birch panels, and learned they can even special-order panels up to 40mm thick! Those weigh in at 141 lbs. per 5x5' sheet!

At the recommendation of General Finishes, I'm changed the finish to their Milk Paint, tinted RAL 6018, rather than my original plan to use their Pigmented Poly, which they worried could become too thin with this specific color. I've sprayed white milk paint before and it's beautiful, so I have total confidence this is going to look great.

If you're on the pre-order list, you should have received the Paypal invoice via email by now. If you haven't seen an invoice from me (Ryan's Pursuits LLC), it's likely because I don't have your email address. Please PM or email me your email address, and I'll get your invoice out the door.

 

[GadgetGuy]

I could use the SYS3 configuration today, but would like to potentially expand to a SYS4 config in the future.  Given the possibility that this may be a one-time, limited offer, if I order the SYS4 config today, can I reconfigure the purchased components now to use two decks in a SYS3 container and store the 3rd deck for use in a SYS4 later on?

Would I need to order any additional parts?  e.g. - handles, risers, etc.?

Thanks, Mark

 

[ryanjg117]

I could use the SYS3 configuration today, but would like to potentially expand to a SYS4 config in the future.  Given the possibility that this may be a one-time, limited offer, if I order the SYS4 config today, can I reconfigure the purchased components now to use two decks in a SYS3 container and store the 3rd deck for use in a SYS4 later on?

Would I need to order any additional parts?  e.g. - handles, risers, etc.?

Mark, the only difference between the SYS3 and SYS4 configuration is the addition of a third deck (medium risers and handle). So, absolutely, you can order a SYS4 and simply store the additional deck until you've got the SYS4 systainer. If that sounds good, send me a PM and I'll get you on the pre-order list for a SYS4 Recommended Kit. Thanks!

 

[bwehman]

Would be kind of neat to have a few of them through drilled to accept Forstener bits, maybe? IDK ¯\_(ツ)_/¯

Could Forsteners fit as is?

This is incredibly awesome btw.

 

[ryanjg117]

Would be kind of neat to have a few of them through drilled to accept Forstener bits, maybe? IDK ¯\_(ツ)_/¯

Could Forsteners fit as is?

This is incredibly awesome btw.

Thanks - I believe most forstners have a 3/8" shank so, unfortunately, they won't fit in these holes. Not tightly, at least.

 

[ryanjg117]

02-09-2017 Production Update

Had a good meeting at a local CNC/woodworking meetup. Got some great feedback from pro woodworkers and, as a result, will be making one design modification: I'll be increasing the thickness of the platforms by 5mm, using 30mm thick baltic birch plywood rather than 25mm stock. This change is necessary to give the dual-shank shouldered holes more depth, which will make your bits more secure/stable when they're inserted--especially when you're on the move.

This design change won't impact the bit headroom/capacity or cost. There will be a negligible increase in weight (about 1/2 lb per deck).

 

[Holmz]

How about one full deck for 1/2", and another split equally between 1/4" and 8mm?  Possible?  [unsure]

+1 (Same for me)

 

[Bob D.]

I'm in, but where do you get those translucent Systainers ?