jonny round boy
Member
- Joined
- Jul 21, 2007
- Messages
- 3,227
Spent yesterday building a deck with a mate of mine. We'd originally planned to spend two easy days on this, but decided on Friday afternoon to start early & try to get it done in a day.
Got to site about 7:30am, and of course it was raining! The ground had already been dug out/levelled, and first job was to lay out the weed control fabric. We had plenty, so layed out far more than we needed so we wouldn't be walking on the grass & getting mud everywhere. We also set up a marquee so we had somewhere dry to work:
[attachthumb=1]
7:45am, and we were ready to start - except we had no timber. That didn't arrive until just after 8:30am:
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I set my Kapex up with an extension on the step outside the door - luckily it was just wide enough - and set about cutting the joists. Once we had the basic frame made up, it was propped up & bolted to the wall of the house:
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Holes were then dug for the 4"x4" posts that supported the front edge, and the frame was levelled:
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The front boards were fixed, and the handrails were put in place. The posts were bolted to the frame, and the handrails were dominoed & glued into the posts. These were clamped up with ratchet straps. A step was built at the end, and then the rest of the boards laid. At this point we were distracted by a strange, bright light in the sky [blink] so snapped a quick pic:
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You can also see in this pic that my Kapex also suffers from guard-doesn't-spring-back syndrome. It's been like that as long as I can remember & never bothered me, but yesterday I was removing a board as the saw was winding down, and I swear I felt the teeth tickle the hairs on my arm [eek]. I think I may need to get it fixed...
The spindles are fixed with a single pocket-screw up into the underside of the handrail, and then screwed into the edge of the deckboard. I prefer doing the spindles this way rather than running them into a bottom rail, as the bottom rail tends to hold water & rot quite quickly. Plus, I think it looks better:
[attachthumb=6]
At this point we were almost finished, with the exception of a few pieces around the bottom edge which needed cutting to suit the slope of the garden. I didn't have my TS55 with me, so we popped back to the workshop to cut them & then went back up to fix them into place, and finally cut off the excess sheeting:
[attachthumb=7]
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Personally, I would have put a second step in at the bottom, but the customer didn't want that. We finally got finished at around 7:30pm. Not bad for 12 hours, I think!
Got to site about 7:30am, and of course it was raining! The ground had already been dug out/levelled, and first job was to lay out the weed control fabric. We had plenty, so layed out far more than we needed so we wouldn't be walking on the grass & getting mud everywhere. We also set up a marquee so we had somewhere dry to work:
[attachthumb=1]
7:45am, and we were ready to start - except we had no timber. That didn't arrive until just after 8:30am:
[attachthumb=2]
I set my Kapex up with an extension on the step outside the door - luckily it was just wide enough - and set about cutting the joists. Once we had the basic frame made up, it was propped up & bolted to the wall of the house:
[attachthumb=3]
Holes were then dug for the 4"x4" posts that supported the front edge, and the frame was levelled:
[attachthumb=4]
The front boards were fixed, and the handrails were put in place. The posts were bolted to the frame, and the handrails were dominoed & glued into the posts. These were clamped up with ratchet straps. A step was built at the end, and then the rest of the boards laid. At this point we were distracted by a strange, bright light in the sky [blink] so snapped a quick pic:
[attachthumb=5]
You can also see in this pic that my Kapex also suffers from guard-doesn't-spring-back syndrome. It's been like that as long as I can remember & never bothered me, but yesterday I was removing a board as the saw was winding down, and I swear I felt the teeth tickle the hairs on my arm [eek]. I think I may need to get it fixed...
The spindles are fixed with a single pocket-screw up into the underside of the handrail, and then screwed into the edge of the deckboard. I prefer doing the spindles this way rather than running them into a bottom rail, as the bottom rail tends to hold water & rot quite quickly. Plus, I think it looks better:
[attachthumb=6]
At this point we were almost finished, with the exception of a few pieces around the bottom edge which needed cutting to suit the slope of the garden. I didn't have my TS55 with me, so we popped back to the workshop to cut them & then went back up to fix them into place, and finally cut off the excess sheeting:
[attachthumb=7]
[attachthumb=8]
Personally, I would have put a second step in at the bottom, but the customer didn't want that. We finally got finished at around 7:30pm. Not bad for 12 hours, I think!