Toy Storage Skips

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Jul 21, 2007
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It's my little nephew Luke's first birthday coming up, and I decided to make him a present.

His mum (my little sister) had mentioned a while ago that she needed a toy-box for all his junk, so decided to make him some mini-skips. I did an initial design for these about 6 or 7 years ago when my mate's kid was Luke's age, but never got round to making them.

I've tweaked that initial design a little, but they're pretty much what I envisaged back then. I'm toying (no pun intended!) with the idea of advertising these on ebay, or on a dedicated website, and making them to sell, so I've used these as kind of a 'prototype run' to iron out a few issues.

They're made from 1/2" standard MDF, dominoed and glued. No mechanical fixings. A full sheet makes 2 skips. They're designed to stack, so in order to allow room between the top edges the ends are splayed slightly (they're 1mm wider at the top than at the bottom). All the parts are made from a template with a flush-cutting router bit, so they're all identical. Rough cutting done with my TS55R and cordless carvex; final shaping done with OF1400 in my router table; sanded with ETS150.

These initial ones are finished with Dulux Diamond Eggshell, rollered on. The yellow colour does not cover well at all. They've had 3 full coats, and it's still patchy in places. They'd definitely need to be sprayed if I were to sell them!

The 'reflectors' on the ends are vinyl. I got them from VistaPrint, they're meant to be bumper stickers but I did the design so that they could be cut up into smaller pieces; each bumper sticker makes 4 reflectors.

The text is done with bespoke stencils, and a spray-can of matt black car paint. This worked well & gave the look I wanted, though the overspray went further than I thought & got onto the yellow in a couple of places.

They're fairly big - 815mm long, 450 wide, and 400 deep, so should hold quite a lot!

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I took them over to my sister's earlier today - she loves them, and before I got home she'd put a picture of them on Facebook, and I've already got one enquiry for them. As luck would have it they fit perfectly in an alcove in their living room. Luke's 1st birthday party is on Saturday, so lots of parents of young kids will see them, and hopefully some more enquiries will ensue...
 

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Very Nice.  I have found coating the mdf with drywall mud and scraping most of it off, then minimal sanding really helps in reducing the number of coats of paint required for a good finish.  Bill
 
Great job!

You might want to pick another colour if you do make them commercially i remember all the spray work we did at tech was done and graded in yellow because of its opacity so therefore you needed to apply lots of thin coats  properly to hide well.

Obviously we had lots of thick runny coats until we eventually nailed it,apparently the tech college picked yellow because if you could spray this well then all other colours were a walk in the park.

Try a light grey base coat then a tinted undercoat (final colour) prior to your top coat.
 
Looks great!!  I'm in a similar boat.  My friend's first son is about 9 months and I'd like to make him something for his first birthday.  I have a mental block in my head right now, but a toy box of some sort is a great idea and they are limited on space which makes your vertical design brilliant!
 
JRB, you come up with the most interesting projects! Nicely designed and executed.

Can I please borrow a cup of your creativity?

[not worthy]
 
jonny round boy said:
They're made from 1/2" standard MDF, dominoed and glued. No mechanical fixings. A full sheet makes 2 skips. They're designed to stack, so in order to allow room between the top edges the ends are splayed slightly (they're 1mm wider at the top than at the bottom). All the parts are made from a template with a flush-cutting router bit, so they're all identical.

If they are splayed, doesn't that imply bevel cuts (and non right angles on mating surfaces)?  How do you achieve bevels with a flush cut router bit? 

I can see the rabbet on the top to accept the bottom of another unit, but this looks to be more than 1mm deep.
 
Stoli said:
If they are splayed, doesn't that imply bevel cuts (and non right angles on mating surfaces)?  How do you achieve bevels with a flush cut router bit? 

I can see the rabbet on the top to accept the bottom of another unit, but this looks to be more than 1mm deep.

I see where you're coming from, I don't think I explained very well!

The end panels are 400mm wide at the bottom, and 401mm wide at the top. Because they extend roughly half way up, that means that the side panels are 400mm apart at the bottom, 401mm apart around the centre, and roughly 402mm apart at the top. That gives a couple of mm clearance for the base of the next one.

The splay is so minimal that the joints are so near to 90 degrees it's not worth worrying about, so they're just cut square.

The only exceptions to this are the joints between the base and the end panels, which are cut at 22.5 degrees. The pieces are cut at 90 degrees with the flush-cut bit, and then angled afterwards.

The side panels are notched 10mm deep to create the recess in the top. This is then wrapped with the top moulding to create the rabbet.

I hope that makes sense now?
 
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