TS55 reliability

Joined
Apr 25, 2021
Messages
1,217
Just thought I’d throw this out there.

Although I was a very early adopter of the original saw, my ‘latest’ TS55REBQ was purchased in early 2017. I do this for a living and it’s my most-used saw, doing around 20 hours of actual cutting every week;

20 hours x 50 weeks per year = 1000 hours per year.
1000 hours per year x 5 years = 5000 hours.

Now imagine 5000 hours on an automobile doing (say) 40mph average;
40 mph x 5000 hours = 200,000 miles.

The saw’s never missed a beat and never failed once, it cuts as well and as accurately as when it was brand-new, nothing is worn or loose, the motor brushes are original, the Systainer hasn’t cracked or broken, the rails are maybe 10 years old and are all original apart from replacement grub screws and periodic splinter strip replacements  - everything is just as usable as it ever was. I have maybe 20 blades for it, in a constant cycle of being used/being resharpened. I added an aftermarket rigid dust extractor port as the floppy one drove me crazy, and a 3D-printed cover for the rectangular blade-change hole which further improves extraction quality by a considerable margin. Apart from that = it’s out-of-the-box identical. It’s virtually become an extension of my arm, a super-comfortable pair of old, beat-up sneakers which just become your go-to.

It’s often said “You buy cheap, you buy twice”. The above represents the perfect illustration of why quality actually costs way less over the long haul. Anything inferior would have been replaced 2-3 times already. The initial ‘gulp’ prices of my Festool equipment - along with my Hiltis, my Mafells, my Feins, my Lamello, my Mirka and so on, all hurt when I bought them. But years later, they’re all still working and earning their keep. My Hilti equipment especially, which gets tortured doing heavy-duty drilling, coring, breaking and similar arduous, abusive tasks.

You soon come to realise that it’s an investment. Not a price.

 
That's good to hear. I just got the TS 55 FEQ and am about to put it through its paces cutting down a couple of desktops and building some cabinets.
 
+1!

So much for those tube "breakdowns" bashing Festool for using a brass friction bearing to position the spindle by people who not have a clue what a brass friction bearing is and how expensive it is to make it well ... so they praise Makita using a cheap wobbly ball bearing with a way lower endurance instead ...

-----------------
Side comment:
Festool uses some crazy-precise bearings on the TS saws. These are incredibly precise/tight compared to even a high-quality COTS stuff. Yes, we tried a couple and even low-tolerance series from the bigwigs of the industry did not come close. The FS blade carrier is seated with like 1/3 to 1/4 the tolerances the best generally available bearings provide.

We wanted to upgrade our Lidl tracksaws*) with better bearings as they were wobbly and after a few fails ended up getting the spare TS55 bearings. That change alone made a wobly POS tool into a smooth as silk TS55-style saw.

Those bearings and the brass seating with them are some truly special sauce and likely why the saws last so much as well. Not only do they allow clean cuts, but a bearing with minimum tolerances will not vibrate. This increases the life of the bearing itself, the saw second and the user's hand eventually as well. It really shows FS knows where to invest and what to skip to make a great saw at a (still) reasonable price.

*) We really do not want to have Festools around our community shop where it can be avoided. The saws live a year or two before dropped on concrete or abused in some other way one cannot imagine until one sees it ... plus too many people have access so grabby hands are a risk. We use upgraded Lidl saws with Plug-It and Festool bearings for that reason. These cut like Festool, cost 1/3 (last 1/5 or less) and do not invite any grabby hands ...
 
Many years ago, I visited Highland Woodworking (then Highland Hardware) during a Festool road show. I was very impressed and bought a TS55, Domino 500, rails, and two MFTs. All have been flawless. Those tool have been joined by many other gray boxes. Great products!
 
Back
Top