Vacuum Reducer for Sanders

jbasen

Member
Joined
Jan 27, 2013
Messages
740
I posted this in response to a Festool tool problem post but realized it should be included in the Jigs & Tool Enhancements board where people may mre easily find it in the future.

Others, including myself, have had problems with the RTS-400, and other sanders, where turning down the CT vacuum to its minimum setting doesn't reduce the vacuum force enough and the sander, for lack of a better term, is subject to "squiggling". 

Festool makes a reducer to solve this issue

http://www.festool.com.au/epages/tooltechnic.sf/en_AU/?ObjectPath=/Shops/tooltechnic/Products/496112

but unfortunately, it is NAINA.

sae pointed out to me that Bosch makes a vacuum tool end adapter that allows you to adjust the vacuum. 

http://www.amazon.com/Bosch-VX120-Power-Tool-Adapter/dp/B00HUCUNGC

The tool end is a perfect match to Festool tools but the hose end doesn't fit on a Festool hose.  What I've done is to create a fitting that allows the Bosch tool end, with the adjustable vacuum, to fit on a Festool 27mm hose

I bought a 1 1/2" x 6" plastic, drain extension from my local hardware store.  I cut off the wide threaded section and most of the long, narrow extension tube.  The narrow extension tube is just the right diameter to insert a Festool, 27mm hose end into.  However, the wider portion of the drain extension is a little to narrow to fit tightly into the Bosch adapter.  So, using a trick from Oneida, I wrapped the tube with metalic tape (same kind of stuff Oneida used on their UDD before they changed to conductive plastic) to increase the diameter.  I also put some strips of the same metalic tape on the inside of the drain extension that were long enough to overlay the wrapping I was doing on the outside.  This assures a fully conductive path from the Bosch adapter to the Festool hose.  I've attached a series of pictures below. 

 

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