Your Last Project

John Langevin

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Joined
Jan 23, 2007
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246
I would like to hear from everybody (with pictures I hope) regarding the last project they completed. Tell us which tools you used, any snags/solutions, lessons learned etc. It seems to me at times we talk too much about the tools and not enough about what we have accomplished with them. Remember the poor stiffs using the 'off-color' brand tools!
 
John,
Good idea.

My wife and I own a home built around 1915.  We got a good deal on it for one reason -- the previous owners  rented out for a few years, and it was a major fixer-upper!!  You know what that means.  Currently, I'm doing a lot of rough-and-tumble home-improvement stuff with my Festool tools: refinishing stairs and old windowsills, resizing and fixing up old doors, building better shelving in the closet spaces, sanding and refinishing worn moldings.

In my review of the "termite" sander, I showed the windowsill project.

But I'm really looking forward to doing some built-ins sometime soon, and I can't wait to do a remake of the entire kitchen.

In the meantime, I'd love to see what the lucky furniture builders are doing.

Stay in touch,
Matthew
 
How about my first festooled project?

100_1610.sized.jpg


Gallery, hopefully updated as I progress is here:

http://catamaran.outland.net/~jon/gallery/view_album.php?set_albumName=ToolCabinet
 
Good work Jon!  Now get the 1010 and the VS to do the finger joints and you'll really be green!

Dave
 
Dave Rudy said:
Good work Jon!  Now get the 1010 and the VS to do the finger joints and you'll really be green!

Dave

Heh.  So far the PC4212/892 is doing the job OK.  Got to work on a slightly thicker backer board and my own finger technique to cut down on tearout, but the results were not bad for my first real run with it.  Also had some oddness because I was fingering 13.25" wood on a 12" jig!

Got to Rabbet the edges for the front/back now!
 
Jon and Frank , Thanks for starting us off right. I have been computerless for a few days, hopefully I can post some photos in a few days.
 
I actually kind of hate my current contractor's table saw, and I think I might use the TS55 for the rest of the project just to see if I can!
 
My wife and I own a home congenital about 1915. We got a acceptable accord on it for one acumen -- the antecedent owners busy out for a few years, and it was a above fixer-upper!! You apperceive what that means. Currently, I'm accomplishing a lot of band-aid home-improvement being with my Festool tools: refinishing stairs and old windowsills, resizing and acclimation up old doors, architecture bigger shelving in the closet spaces, sanding and refinishing beat moldings.

________________
Thermostat
 
John Langevin said:
"I would like to hear from everybody (with pictures I hope) regarding the last project they completed."

Completed?  Completed?  What's that?

Tom in SE Pennsylvania
 
My primary project for the past several weeks has been cleaning up a large yellow poplar tree that fell in a late winter storm, and converting it into lumber and firewood.  It is also where the money I might otherwise have spent on new Festool products has gone.  The tree was about 130 ft tall, and over 50 ft to the first major branch, and about 110 inches circumference 10 ft above the root ball.  It lies across a compound curved area with the root ball higher than where I am working.

Here are some photos of this project.  I am working alone on this project, using a Husqvarna 346 XP chainsaw (50 cc, 3.7 HP) with a 20 inch bar (in the photo below, the orange plastic guard on the saw is 24 inches in length), and Granberg's small milling jigs.  I much larger (28 to 32 inch bar) and more powerful saw (at least 5 HP) would have been welcome to speed up this work, and to enable cutting completely through the log in a single pass.  Some of my rough boards are about 20 inches wide, and about all that I can lift and carry to the pile of rough lumber.

The point at which the poplar tree trunk is resting on the older fallen oak trunk beneath it is nearly 50 ft from the root ball.  When I first tried to jack up the tree at this point concurrently using both an 8T and 4T bottle jacks, all I succeeded in doing was driving my ~18 diameter oak log section supports into the ground and/or the ram into the trunk of the tree.  I eventually succeed by inserting a steel plate on top of the ram and adding more log sections support points until the ground underneath no longer compressed.  I left the sections of the trunk connected to one another to provide stability against the tree sliding or rolling down the incline.

My pile of rough lumber is now about 5 ft tall, and still growing.  I've saved about a cord of wood to use as firewood, although I realize poplar is not great for that purpose, and thrown even more into the ~70 ft deep forested ravine at the back of my lot.
 
I would love to mill a fallen tree sometime in my life. I know it is a lot of work. I cleaned up my front yard, and ended up cutting down 38 gumball trees, and it felt like a waste to cut it as firewood, but I needed to get it all cleaned up.
 
Robert,

It is a lot of hard work, but also fun.  And it is exciting to see boards emerge from the log.  Plus, you can cut whatever thicknesses and lengths you desire within limits of the trees you are working with.  If I had planer capabilities and the ability to move the boards, I would probably cut some boards full width, some of which would be over 30 inches wide!!  I have considered cutting some pieces for use as the seat portion of windsor styled chairs.  My local Woodcraft store (east side of Cleveland, Ohio) has hosted courses on making them, and they use ~2 inch thick poplar for the seat portion.

I plan to try milling some of the much earlier downed oak trunk on which the poplar tree trunk is resting.  Although it was cut down over seven years ago, it has not rotted much to date.  That will surely tax my little chainsaw.
 
Dave R.
 
That looks like a lot of work Dave but it's something I'd like to do too. I've been reading all I can find on green woodworking lately (with a broken arm that's about all I can do about it). I'd like to see more photos if you get the chance (it's nice to be able to login and see photos again).
 
I just posted about my last project (with pictures) in this very section here: http://festoolownersgroup.com/index.php?topic=7460.0

Regarding Festools, I used my Kapex and Rotex 125 and TS 55 on the project and was grateful for the added pleasure they provide of woodworking with well designed tools. Particularly the sander!

I cut out the mortise and tenons with a jigsaw; I know I know, it's all I had. As a result of this project I have ordered a table saw and a thickness planer and am getting ready to order some of Leigh's fine products (FMT and D4R)
 
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