This chair, which I designed to be reminiscent of Gerrit Rietvelt's classic, but to be comfortable, unlike the original, uses Domino joinery throughout. The leg miters are reinforced by shop-made tenons, using the same wood (jarrah) that the chair is made from. I tried two different methods of reinforcing the joints, as shown in the diagram. The first method, shown at the left, uses a single 10 x 33 x 50 mm through tenon. The second method uses three 2 x 19 x 28 mm locking tenons set in mortises that are milled after the joint has been glued together with epoxy with a single domino for alignment. The reinforcing tenons were pinned with solid brass screws. An article describing the chair's construction is published in the current isse (May '07) of Woodcraft Magazine.
Despite appearances, the chair is very strong; it easily supported the weight of three men weighing a total of 575 lbs.
An earlier version of the chair, which I built before the Domino was available, used pinned bridle joints, rather than miter joinery. Non-owners of a Domino can find and download free from my blog (see below) an article describing how to build that version of the chair.
David
Despite appearances, the chair is very strong; it easily supported the weight of three men weighing a total of 575 lbs.
An earlier version of the chair, which I built before the Domino was available, used pinned bridle joints, rather than miter joinery. Non-owners of a Domino can find and download free from my blog (see below) an article describing how to build that version of the chair.
David