This should be a series of simple stile-and-rail joints for a set of french doors, but I've got a total brain-cramp on how to do this. I thought I had it right, went ahead and cut most of the mortices, but now I've potentially got $350 of scrap lumber, a bunch of crappy, amateur joints and a huge headache (and 4 hours lost !!!!!).
Cherry stock is all milled perfectly square.
What the hell am I doing wrong???
I know it isn't the tool.
photos:
1 - diagram of what I'm trying to do (two 8x50 dominos per joint). No big deal, right?
2 - photo of pencil mark-ups - shouldn't need these - shouldn't this all be indexed?
3 - cutting mortices in rails - ok here, using trim stop to center on stock, and fence height for distance from edge of stock to mortice.
4 - but when cutting the matching mortices in the stile, I have no way to precicsely index the cut from the end of the stock to the mortice that is furthest away from the end, because the fence woudn't go that high. So I tried to use a pencil line in the rubber pad that is the center line of the bit and line it up to the layout mark on the wood. NO WAY could this possibly be the right way to do this. It came out really crappy with alignment of the joint skewed (angled) by 1/16" and misaligned at the end by more.
5 - detail of pencil mark on rubber pad. If I try to flip the tool around and set the trim stop / fence to sit on the end of the stock, I might get good alignment for the first mortice, but the second one that is further away from the end can't be done that way because the fence won't go that high. Some of the mortices are at a slight angle, even though I took great care to position the tool carefully and hold it securely, and made sure that the trim stop was set to hold the stock firmly and the stock was clamped to the MFT.
At this point, I'll have to fill all the mortices with dominos and cut them flush and start all over again - huge pain in the butt.
Is there a tutorial on this type of joint somewhere?
Thanks in advance for any help.
John M
Cherry stock is all milled perfectly square.
What the hell am I doing wrong???


photos:
1 - diagram of what I'm trying to do (two 8x50 dominos per joint). No big deal, right?
2 - photo of pencil mark-ups - shouldn't need these - shouldn't this all be indexed?
3 - cutting mortices in rails - ok here, using trim stop to center on stock, and fence height for distance from edge of stock to mortice.
4 - but when cutting the matching mortices in the stile, I have no way to precicsely index the cut from the end of the stock to the mortice that is furthest away from the end, because the fence woudn't go that high. So I tried to use a pencil line in the rubber pad that is the center line of the bit and line it up to the layout mark on the wood. NO WAY could this possibly be the right way to do this. It came out really crappy with alignment of the joint skewed (angled) by 1/16" and misaligned at the end by more.
5 - detail of pencil mark on rubber pad. If I try to flip the tool around and set the trim stop / fence to sit on the end of the stock, I might get good alignment for the first mortice, but the second one that is further away from the end can't be done that way because the fence won't go that high. Some of the mortices are at a slight angle, even though I took great care to position the tool carefully and hold it securely, and made sure that the trim stop was set to hold the stock firmly and the stock was clamped to the MFT.
At this point, I'll have to fill all the mortices with dominos and cut them flush and start all over again - huge pain in the butt.
Is there a tutorial on this type of joint somewhere?
Thanks in advance for any help.
John M