Building a MFT: Part Three - making a fence.

derekcohen

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Jun 22, 2008
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One cannot test out a MFT as a saw table without it having a proper fence. There are a couple of very nice systems available, the Benchdogs in particular. But, in keeping with my aim to build the MFT for as little as possible, making the parts was the plan.

I like the Benchdogs “Fence Dogs”. While they are fairly inexpensive, Christmas loomed and shipping from the UK or USA to Australia would not. only double the price, but the ETA was a few months away. I am not that patient when there is a summer break. I had a cunning plan to make my own for pennies.

I did order and receive a short length of 20mm diameter UHMW rods. These proved to be stiff (a good thing), and I knew the material should be easy to work (another good thing if you do not have metal tools).

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The challenge would be to drill a 6mm hole precisely square through a rod.

The rods were a smidgeon oversize - 20.5mm, which made them 0.55mm too wide. I turned them down on my wood lathe using a fine Japanese rasp to shave away the waste. This allowed the rods to sneak up on a tightish fit in the dog holes of the MFT.

Then I drilled a block of wood with a 20mm hole/mortice (in which to slide a rod) along with a 6mm hole (which would act as a guide through the centre of the rod). Careful measurements, as usual.

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This was the final result, made up of the rods drilled, a 6mm thread and nut, and a knob to tighten all down.

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The result was a very firm fitting even without anchoring the posts (typically, one would do this). The tightish slip fit was firm enough, and the fence sits squarely …

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The fence is made from 6020 extrusion. I decided on a 800mm length (including the reduced height section), which is long enough to support most long boards (any longer and I would use my slider), and not be so long as to get in the way.

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The final result …

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(and, yes, there is more to come :) )

Regards from Perth

Derek
 
Nice and simple design Derek. I'm going to copy it!

I must have purchased the same rods a year or two ago for a project and like you was disappointed when I found out they were oversize. I too have a wood lathe so I turned them on a wood lathe. I'll have to look into the rasp you used because as I recall conventional wood lathe tools don't cut UHMW well. I did purchase a negative rake carbide cutter (EasyWoodTools) for my shop made square cutter tool and it cut very nicely.
 
Hi Mike

Just hold on to the rasp TIGHTLY! The teeth can catch if you present them too low. They will bite at the start, and then all is good. Take short and light strokes.

I used an Iwasaki wood file. A more traditional rasp may be easier, but it might also leave a coarser finish. I recall in the past that using a flat carbide scraper lathe chisel worked, but did not try it here.

Regards from Perth

Derek

 
Another option for your "Fence Dogs" would be to 3d print them locally.  It's the least expensive option and they work great. You can go on Thingiverse.com and find a file for them.
 

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Wow Derek, very nice job on your mft. That has to be the nicest one I've ever seen. You could even call it an heirloom mft :)
 
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