Carvex D handle modification

[BrianF]

Hi
I have 4 jigsaws and want to use my Carvex PSBC 420 eb the most. It's battery powered, is the D handle model and it's a 2013. I also have a corded Trion 300, corded Bosch, and a 18v battery Makita BJV180.

I keep the Carvex in the truck for jobsite use. I use the Makita in the shop. I like the Makita and the way it feels in my hand. The handle is thick, oval shaped, and covered in rubber for better grip. Cuts good, has a light, and aftermarket dust collection adapter that is flimsy but works better than the festool picking up dust. Im thinking of moving the Makita to the truck and being a little more careful with the dust adaptor in use.

The reason I don't like the Carvex is the handle and trigger are to small/skinny and the trigger is not positioned for a lefty like me. Using my left hand I have to push the button to release the trigger, then squeeze the trigger with the same finger (no thumb), and hold the saw in position with the same hand. Not comfortable on lots of finish cuts. And the strobe light only seems to work for me at full speed, slower speeds are blurry to me.

I read that someone put epoxy putty on the trigger to build it up for a better squeeze. I'm also wondering if someone has come up with a wrap or something to build up the handle itself.

I like to use one hand on a jig saw but find that the Carvex is a two hander. Sometimes I will use my right hand for the carvex and push button with my thumb, squeeze trigger with finger and hold onto handle with remaining fingers. It's a little awkward in my right hand and I have to hold and guide with my left hand placed on the top front. Then I need a third hand to guide the hose around. Did I mention it's not comfortable.

SO any ideas on building up the D handle, the trigger, and tips for lighting would be appreciated.

Thanks
Brian

 

[Duckler]

Maybe some 2-part polymer/epoxy putty. I use something called Milliput. It comes in about 5 different colors.
I am sure there are other possibilities. JB Weld makes something for water leaks; think it is called WaterWeld...
The Milliput can be softened and smoothed out with water so it is workable like clay.
Not sure if I can help with the lighting issues/s.
Be sure to post before and after pictures.

 

[Crazyraceguy]

It takes some getting used to, but a barrel-grip is totally ambidextrous. The non-trigger aspect bothers some people though. I find it easier to control the saw while not being concerned about the trigger at all. It allows much more free movement of your hand.
It's really not that big of a deal. Most routers (Festool excepted) don't have triggers, but a switch that requires movement of one hand to actuate. People use them every day, without questioning it.

 

[peter halle]

I agree that the barrel grip is ambidextrous but one thing that I think Festool meed up in the design mode was the placement of the on/off switch. It is too far forward. When I grip the saw my hand falls so that my thumb wants to activate it but it is just out of reach. I'v learned that using your pointing finger works, but a little closer and it would be better.

Peter