@MMCO
FULL DISCLOSURE—I test various products for TSO, Hans sends me the products to test at no cost to me.
Until about 5 years ago I did not own a cabinet saw. For the most part I did not use any table saw.
By the time I got a few employees 5ish years ago TSO introduced the rail square, it made life easier. Then came the TSO parallel guides, a game changer for the shop. Before these two fantastic products everything was measured and marked. There is nothing I/we cannot build with just track saws, tables and the TSO products. This system is as accurate, if not more accurate, than a table saw.
The use of the TS saws, MFT’s, a cutting table and TSO products allowed us to build 4-5 quarter million dollar cabinet packages a year.
Cutting table (looks like the link to the thread with CAD drawings is no longer working) the link is in this thread;
As a new TS55 owner I need to adapt or replace an existing shop based 4x8ft assembly table to do double duty as a track saw cutting table for plywood sheets. The table is in a larger but extremely congested shop.
What is the most practical way to create a semi permanent table surface setup for ripping and crosscutting?
Which FESTOOL (MFT) parts should I buy for this purpose?
Unanswered questions in my mind:
MDF surface with MFT hole pattern and bench dogs? QWAS?
How to protect - or not protect the MDF - so others can use the table for mostly smaller assembly projects
Using 2" EPS...
Next progression was a cabinet saw, I now own two. The are used primarily for solids.
Final step is the CNC machine, it will cut drill and grove/dado panels. It is very rarely used for solids. The altitude I’m at the machine has issues holding smaller pieces to the table, even with three oversized vacuum pumps.
If you want to know how to accurately process solids check this thread out (I have another thread about ripping, I cannot find it, it was titled-Rips in the Field, maybe someone else has a link to it);
Again, I'm surprised at the responses to the "Rips in the filed", as I stated it is a variation of how I cut my face frame and door/drawer rail and style pieces.
I cut a spacer that yields me a 2.25" wide pieces for the rails and styles and anther spacer that yields 1.5" pieces for the face frames. Other widths I handle on a case by case basis.
Shown is the spacer for door pieces. It is 5.0625" (.0625 makes up for blade loss) wide, my rail measures 7.250", back edge to cut side of splinter strip.
I install the MFT fence in the tall position, butt the long edge of the spacer to the...
If you search my screen name you will find various pictures of projects from years ago to date. You’ll also run across other “crazy” things I do with the track saws and other Festool’s. They’re tools get creative and use them.
Take a few minutes to think about your finished product, work that process backwards and you’ll know what you need to do.
Tom