CT as Kapex Stand

jimmylittle

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Joined
Dec 7, 2013
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I do most of my finish carpentry in Brooklyn and Manhattan in New York City.  Extra stuff just kills me, which is why I switched to Festool gear.  The accuracy, portability, inter-operability, and dust extraction of this stuff is phenomenal, especially as a solo carpenter working in a 6th floor walk-up!

Carrying extra stuff, and consequently taking up more room than necessary, is something I try to eliminate more and more every day.

I was in my shop figuring out a Kapex stand that:

1.  Is light enough to carry up stairs
2.  Is not a MFT
3.  Is not a folding/rising stand
4.  Can house my CT 26 under the Kapex.

I was racking my brain and trying to design a box that worked, then it hit me!  Why am I going to make a box to hold a box?  That seems excessive.  So, I cut a plywood base the shape of the Kapex base, and screwed a ledger on the bottom that fits snugly over a Systainer.

Done.

Now, when I get to the job site, I pull my track saw out of its Sys-4 (because I use it all the time anyway) and clip the empty Sys4 on to the CT.  Then, slip the saw over the Sys and add my wings.  [attachimg=#]

I was concerned at first that it would be a bit top-heavy or wobbly, but I am pleasantly surprised at how rigid this setup is.  And, I can do it all with exactly zero extra stuff.

On top of that convenience, I like the peace of mind having a plywood base bolted to the Kapex base all the time.  As I posted a few weeks ago, I had a Kapex base crack on me from a pretty minor impact, and I feel like the plywood will protect it. 

I didn't want to lose the convenience of the Kapex table matching a Sys-1 height for quick cuts where I didn't set up the whole rig, so I cut the ledgers under my plywood base to boost the Kapex table up to Sys-2 height.
 

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Very nice. I see you have a compressor in a sys as well. Having visited NYC and seeing how space is such a premium product there helps me appreciate the wide open spaces we take for granted in the MidWest.
 
I'll post some pics when I get back to the job site.  In the shop today!

The base is just a piece of ¾" birch cut to match the profile of tha Kapex base, and bolted through the existing Kapex holes.  I drilled 1" recesses with Forstner bits to let the rubber MFT feet on the Kapex sink in.  Then, I made a box of 1x2 that fit snug around a Systainer and screwed it to the bottom.  I was careful to offset the ledgers slightly towards the back of the Kapex for better weight distribution. (there is more overhang on the front of the Systainer than the back, by about 1-½")

The wings are just ¾ ply and the Kreg fence (which I LOVE), with a plastic T-handle and hold-down inside a threaded sleeve from underneath.  The hold-downs just flip under the Kapex and clamp in where the Festool wings would.  I also drilled 20mm holes every 6" along the edge so I can clamp down specialty stops, or a long piece if I need to rip a filler strip with the track saw.

AMAZON US LINKS:

Hold Downs

Kreg Fence
 
Nice design., I really like the minimalist approach here, because it doesn't seem to have much in the way of drawbacks and LOTS of pluses. And maybe it's just how I read it, but I enjoyed this comment:

jimmylittle said:
...and add my wings.

Yes, you earned your wings on this one!

[wink]
 
Nice set up!!
That still looks like enough stuff to carry up 5 floors to kill a man [eek]

Sean
 
Seriously? I find this a very bad idea. Putting a Kapex saw on a mobile vacuum cleaner looks like a recipe for disaster. The SCMS is a dangerous enough saw on its own, let alone when you start to put it on things that aren't meant for that.
 
Alex said:
Seriously? I find this a very bad idea. Putting a Kapex saw on a mobile vacuum cleaner looks like a recipe for disaster. The SCMS is a dangerous enough saw on its own, let alone when you start to put it on things that aren't meant for that.

Admittedly, it is going to be less stable than on a 'proper' base - It would be a bad idea to have it on the CT if it was in the centre of a room, but against the wall as pictured, it is unlikely to get knocked over.
 
Yes, I always keep it near a wall, and put the brakes on the CT.  The out feed wings also provide lateral stability.  I was worried about the thing wobbling when I was trying this the first time, but I am pleasantly surprised after a couple months of use that it is perfectly stable. 

When I cut anything, I go pretty slow, and never let the head of the saw spring back up, or slam it back on the tracks.  If I just used it as a "chop saw", and not a precision trim saw, I could see the momentum making it less stable, but I never let things go that way. 

Also, this is only one of my solutions.  I use this setup in small spaces or if I have to go up and down a bunch of stairs.  In the shop, It sits on a permanent shelf, and if I'm outside, I use a folding DeWalt stand.  There's always more than one way, and I tend to try them all!
 
[big grin] Sweet. Glad I don't have to deal with all those stairs though. I'll just keep paying for my gym membership...

TC
 
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