Kapex alignment

cgmojoco

Member
Joined
Mar 19, 2012
Messages
270
This might be a foolish question.
I'm trying to cut wood flat laying down (as opposed to vertical up against the fence) that is 6-8 inches long.
My fences are on and as far as I can tell, when I push a straight edge on those they seem planar.
The problem I'm having is that my 3/4 wood doesn't touch the fence when I lay it flat....so I'm not using the removable fences at all in this obeservation/question.
Instead, of course being that the wood is only about 3/4" high, it touches the metal part about an inch thick below the fences...basically the non-removable part on the saw that is where the fences attach to.
But those parts angle in to where to saw cuts---not a little but a whole bunch...basically looking like a very obtuse V (I'm assuming this is normal...because this is a molded pieces with very small room for adjustment if I remove screws...certainly nothing that could be that far of an angle if it wasn't purposeful I would think).
If I'm cutting short pieces of wood, on the flat...how the heck can I get a square cut if the "non-removable fence" that is part of the saw angles in?  Am I forced into using an auxillary fence?

I should note one major caveat to my observation/question is that I'm a total nooby to woodworking...this is probably going to be an education to me on miter saws and may not be specific to the Kapex :)

This is what that non-removable low profile fence (where the real fences attach) looks like when looking down from above---the saw blade vertical in the middle:
FestoolKapex.jpg
 
Christopher Robinson said:
This might be a foolish question.
I'm trying to cut wood flat laying down (as opposed to vertical up against the fence) that is 6-8 inches long.
My fences are on and as far as I can tell, when I push a straight edge on those they seem planar.
The problem I'm having is that my 3/4 wood doesn't touch the fence when I lay it flat....so I'm not using the removable fences at all in this obeservation/question.....

Maybe I'm not seeing the whole picture here.  The straight edge shouldn't lie, i it says the fence planer then it probably is.  The piece of wood is likely the problem.  Are you seeing this obtuse V only when you have the piece the wood in question on the saw or also with a know straight edge?

You might get a very, very slight variation between the fences as normal but something like you describe would be a problem and need addressed by Festool.
 
Christopher Robinson said:
If I'm cutting short pieces of wood, on the flat...how the heck can I get a square cut if the "non-removable fence" that is part of the saw angles in? 

Christopher:
If I understand your explanation and drawing and your Kapex fence is angled that much, it looks like it has been manufactured incorrectly.
If you can upload a photo vs. a drawing of your wood on the Kapex we might be a little easier for us to help.
Tim
 
Just checked my KAPEX out with a Pinnacle 12 inch precision straight edge and the lower portion that the movable fences attach to is perfect. If you look at the way this part is made you will note that it is ONE piece and very accurately manufactured. Check across with an accurate straight edge or even a decent quality level and yours should also be the same. If it is not then possibly your saw could have been damaged in transit or could have a manufacturing defect. I doubt the second scenario mentioned. Remember that some shipping companies like to toss around fragile packages for sport and I would bet that is what probably has happened to your saw. In any event I am certain FESTOOL service will help you correct the issue as folks here hold them in very high regard. Good luck and I know that when this is solved you will love your KAPEX.
 
Just checked mine with a Lee Valley straightedge across the lower part of the fence and it's dead perfect.  As mentioned above, either there's a problem with your Kapex or the wood you're cutting (or the method used to joint it) is flawed.
 
That's pretty ugly, Christopher.

This is what it should look like...

[attachthumb=#1]

[attachthumb=#2]

Tom

EDIT:
The second one didn't come out too well. There's no air between the Stabila and the Kapex anywhere.
 
Thanks fellas.

Back to Rockler tomorrow...hopefully I can walk of the store with one that works (I got this not to long ago...but over 30 days ago)...I am knee deep in a project and now backed up further since I've been troubleshooting this thing...I thought it was some sort of elite setting I was missing specific to Festool awesomeness...

Shoulda trusted my basic logic.

This online forum is indespensible...saved me a bunch of time.

How that got 'mis-aligned' in shipping I cannot say... I'll leave it there especially since I love all my other Festools ;)
 
As we say in Texas "Not Only No, But HELL NO!" I checked mine and it is perfectly flush with a precision straight edge. Again I feel that the saw was most likely dropped during the shipping of it. One thing I recommend is to make sure that the box the saw arrives in is in perfect condition. There should be no scratches, dents or gouges in the box. If any outward damage is evident then the possibility of the unit inside being damaged is greatly increased. Once you do get an undamaged KAPEX I think you will be impressed with its level of performance. I finally used the bevel cutting feature on the saw and it is evident that this saw has no peer in this regard. So get a good one and enjoy!
 
Wow!  I bet thats fun to cut with.  I have never seen that issue with any saw (not to that extreme).  You had to be getting all sorts of pinch and binding on any cut that spanned both fences.
 
I doubt that was caused by shipping damage. any force that would cause that kind of damage would certainly have resulted in other noticable "cosmetic' damage as well

Chris
 
I just hope I can walk into Rockler and get a replacement and not have to worry about some sort of policy where the thing needs to be first shipped somewhere for inspection or redtape like that...I spent goodmoney on this saw.,hours trying to figure out how to cut straight(and if you can believe it someone elses time, and he couldnt figure t out,must be a set of dummies here)..lots of material I went through...I checked the blade was perp and fence was flush and started cutting.  The.weird thing is the detachable fences are co planar so some of my cuts were square depending on how lomg the board was and where I was cutting.  I had some kickback (probably as a result of that anglng)..hope its just my saw, newbie woodworking buyers should check.. not safest thing. Love the weight and features. They are amazing machines. I hope Festool figures out what happened.
If by some policy of Rockler or Festool I experience any more downtime...I think I might come undone.  You will hear from me if that is the case stay tuned.
Obviously not a good tool to learn woodworking on..an obvious problem for someone experieenced. Just glad my noobie fingers are still attached
 
Christopher:
I am curious, are both the bolts in the fence as shown in Tom's photo here?
[attachthumb=#]
 
So perhaps this isn't the best avenue to vent...and for what it is worth I haven't called Festool directly yet, I am planning on doing so as my experience wasn't pleasant (I've had better luck at big box stores) and I have spent far to much time/energy/effort on this problem and need to take a breath and cooldown and walk away from it for a minute after this rant.  Before I do that, a peek into where I am right now.  Yes I’m complaining and its a long email...so wouldn't recommend you waste your time reading on unless you are bored, curious,  work for Festool or some combination.  Apologies in advance this will probably be unnecessarily long...

I think something can be learned from my experience and a little into how I feel right now...(hopefully something positive will come out of it) so I'm posting and trying not to be emotional about it and definitely looking to find the positive side.

I purchased this saw in March…yah I know it took me a heck of a long time to figure out something was wrong.  I’m designing a shop in my garage.  By the time I actually started building things with it, about a month had gone by.  When I first got it I checked the blade was 90 degrees and that the base was flush because that is all I knew how to do (or thought I needed to do).

I cut wood here and there for random stuff and it looked ok by the eye.

Sometimes if it spanned all the way across the fence and I cut in the middle and it didn’t kick back on me when it pinched…it even cut square…so when I checked with my square the first few times I tried (when I learned how to do that), it was square.

I didn’t use it much even after the shop was getting to the point where I could move around in it again.

When I did start using it, I decided it wasn't convenient as it was setup and so ordered a separate Festool hose and it took over a month and a half to get in…I didn’t want to fiddle with plugging and unplugging my other hose from other devices so I just lost interest and waited for the hose to come in (which I was told would be a week to begin with by the dealer…I don’t order Festool stuff from that dealer anymore as it seems to take nearly 2 months to get anything…that dealer’s name starts with an R and I still buy woodworking consumables from that store ---as it is just the only place to get certain things in town --- so I don’t want any bad blood…)

Two , and only two options were offered to me via Rockler dealer while he was on the phone with Festool rep (assuming the local regional manager---I have his name but won’t spell it out here); those were:

1 -  Rockler manager said, we will give you a new fence off 'my machine'...square it up with a square and send you on your way.  I could see that he was going out of his way in his mind and appreciated that and let him know that.  Manager said he would square the new fence for me...I asked him if he would also check the rest of the machine; the lasers and so forth as I wasn’t confident in the machine at this point...he then called the Festool guy back immediately as he didn't have an answer and let the dealer know I wasn’t confident in the machine.  I started feeling uncomfortable at this point…like I’m asking to many questions.

2 -  Manager said option two is we will ship the saw back; fix the fence and should have it back to you in two weeks.  That is your only other option.  Oh and I see where you cut off part of the removable fence (as so many of us have done on a compound miter cut); you will not get a new part for that (I didn't bring it up or ask at any point for a new part..., he did...I said....O.K...maybe I should get a new part for all this damn trouble, thanks for bringing that up...if you can't get me a new part I'll make sure to include that in my questions with Festool as I'm going to call them direct)

I don't know if there was another saw on site though if they were offering me a new fence I can only assume there was---actually I’m pretty darn confident there was.  I didn't feel comfortable asking specifically...somehow, by the way I was being talked to, I felt ashamed to ask for a new saw if it was in the store...I'm one of those brainy finance types who usually doesn't argue or seek to persuade people into giving me good customer service at first....rather I usually let the person providing the service control the level and walk away and come back with feedback later (if I get around to it---and usually with the addition of hey, by the way, I’m not going to purchase here anymore---ok maybe a little passive aggressive…but I don’t like to argue when it comes to customer serviceI thought that is why I was buying a Festool, I thought I would receive the best in customer service and the best machine so I wouldn't have to write long emails and finagle with b/s---I want to spend more up front to save time and money dealing with problems...).

Other random stuff.

There was a saw in stock around the corner at another dealer and Rockler manager was also asking if the Festool rep wanted to stop by and look at my saw so I assumed the rep was close.

The regional Festool manager and the Rockler manager had discussion with this question being asked between them "so do you want me to release the whole unit to him?  Or just the fence?".  I guess the answer was no as all that was offered to me was a new fence not a whole new unit.

I told the manager that I was not confident in the machine and so option 1 wouldn't work for me.  He told me ok, your only other option is to send it in and get it checked out.
I said if that was the case then that is what I'll have to do...I'm not having Rockler guys repairing the saw...no hard feelings guys…I’m sure they could have done a good job…I’m just not sure they could have done the best job…are they fully trained to assess and repair a machine?  I’m not sure…and I’m not paying this much money and being told by Festool in their manuals to only have it repaired by Festool to take a chance…I need a saw that works good and is safe…  I don't have time to deal with another problem that goes unchecked on this saw,  I’m going to Festool training in August in Vegas to learn how to better calibrate my tools…an expense I thought worthy---but until then, I need a saw that is working and I just don't trust this one---it was over a 1/4 an inch off...on a part that was machined as one part...obviously it hadn't been through QA, why would I trust the rest of the machine?  Why would YOU trust the rest of the machine?  My fingers are valuable to me... ;)

If I go to Home Depot today and buy a miter saw...and bring it back and say it was broken when I bought it, they will give me a new saw on the spot; they won’t even check to see if its broken.  If they don't have one in stock they will get one to the store by the next day---they trust me that much.  I’m customer #10000890780789789673456424524132412341234 to them but they trust me and provide good customer service.

This saw was WAY OFF. And this dealer guy was asking if this was the same saw I bought at Rockler…
I’ve purchased thousands of dollars of tools from them…they know me as customer 2450…one guy has my phone number memorized because he has to put it in his machine everytime I make a purchase…I’ve come there weekends and they’ve seen me in their classes…they know I’m a stand up guy  who buys a lot from them…a good customer....I'm not sure that if I had a company, I would treat my WORST company this way.  That is mostly a Rockler problem I think...but the Festool guy was on the phone too...

This is my first experience with customer service related to Rockler and Festool on a Festool tool problem.  Matter of fact this is my first Festool tool problem.  I have over $10k in Festools; I like them---I’ll let you know how much I like their phone customer service…stay tuned if you are still curious…I might come fully unloose and have to be banned if this post doesn’t get me banned already if I'm not happy with the phone service...

I feel like a monkey pounding on this keyboard and getting emotional about a stupid saw...and writing this out there on the net...sorry for those that think its ridiculous, over the top, unwarranted etc etc as it probably is.

I'm sure if I just call Festool customer service and spend a half an hour on the phone with them I'll feel better right?

Christopher
 
I'm not there and I didn't see what happened, but from an outside perspective, in the amount of time this thread has been going on, the Kapex probably could have been picked up by Festool (call tag), fixed and adjusted and sent back to you.  They're that good.  Expecting a company to give you a new saw from March is pushing it.  Not that they wouldn't, but I wouldn't think they would do that.  It's under warranty.  Let Festool deal with it so you can get back to using it asap.
 
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