Latest job done and dusted ( most pictures I've ever posted )

waynelang2001

Member
Joined
Feb 4, 2010
Messages
506
Hello to all, Finally i have the time to sit and and create this post. I tried my best to take pictures of all the construction but alot of the time i just plan forgot to pic up the camera at take photos. There will be a few things ive missed but i hope you enjoy what i did manage to capture. Alright then lets get this started. ( This thread is picture heavy so maybe give it 5 minutes to load up before you begin )

First off we see some boards that i ripped down using my T55. There sitting on one of the boxes for the unit.
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Here we see one of the L-shaped pieces clamped up, the joint is just a 45 degree with some lamello biscuits helping to line it all up.
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You can see here how i got the thickness in the shelving, 3 layers of 16mm chipboard with the middle layer being a 70mm frame to help keep the weight down.
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Just a picture of my C33 combination machine i bought from AUSTRO.
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The desk top part of the unit getting some love from my clamps. The center is a full piece, while the sides i made hollow because you wont see them when there screwed to the base carcasses.
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A image of one of the lower carcasses being glued up. All Lamello biscuit construction.
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The L-shaped back of the unit. I was thinking of cutting it from a single sheet using the T55, but ended up gluing two pieces together instead because it made more sense on the waist material side.
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Solid 25mm sapele mahogany ready to be machined.
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The ripping blade ready to cut, and then the material cut to dimensions i can work with.
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All the solid timber for the door frames have now been surface planed and put through the thicknesser.
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Setting up the spindle to cut the rebate. First i cut only about 1mm to prevent chipping. Then i run them through a second time to get the final cut.
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The rebate cut on all door framing.
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The tablesaw set up to cut the 45 degree angle. Then i check the square, and its spot on first time.
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All framing cut to size now.
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Now I'm getting ready to cut the slots for joining. This is where i really could do with the Domino, Which i think has to be my next Festool purchase.
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Glue up time for the frames ( Remember to always do a dry glue up before you commit to the glue )
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Now starts the process of screwing on the drawer fronts and all the hardware.
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Blum hinge plates are now in.
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I now use blum motion on all my doors to give just a bit of extra class.
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All the drawers and one door fitted to one of the carcasses.
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Here you can see the jig i made to drill the hole for the Blum motion, and what is looks like before going into the hole. They tried there best to sell me the jig to drill the holes but i tild them i would just make my own.
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Here you see the top half of the unit finally getting put together.
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The two bottom units all done
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Now the top half of the unit has been put together.
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Well thats its for the construction, I didnt take anymore pics from here on, Only when i installed the units. Ive pasted the finished pics as thumbnails below just because the picture quality i find to be better that way compared to pasting a link.

Ok so here is the original rendering i sent the client and then some pics of the real thing. The room was small so i could not get a full view of the unit.

 
Very nice indeed Wayne. Good documentation too. I also really like your shop setup. It looks like its off the courtyard in your house, very convenient.
 
Very, very nice Wayne.  Awesome walkthrough.

A couple of comments...
"A image of one of the lower carcasses being glued up. All Lamello biscuit construction."
You misspelled Domino here.  [wink]  I see you recognized the correction to your situation later on.  [big grin]

Regarding your jig for drilling the Blum motion holes.  Very clever, and kudos for skipping the overpriced jig.  [smile]
You might want to think about adding something like this, to prolong the life and accuracy of your jig.
http://www.leevalley.com/US/wood/page.aspx?p=32317&cat=1,180,42311

[attachthumb=#]

I have used these to great effect in my workbench construction, which used cross-bolts, etc.  Perhaps you can find something local to ... your continent.
If not, if you have any interest PM me and we can figure something out and I can mail 'em to you.

 
Fantastic job Wayne. Your renderings still blow me away.Thought you made a mistake and posted a picture, the renderings are awesome.

john

 
Wood_Junkie said:
Very, very nice Wayne.  Awesome walkthrough.

A couple of comments...
"A image of one of the lower carcasses being glued up. All Lamello biscuit construction."
You misspelled Domino here.  [wink]  I see you recognized the correction to your situation later on.  [big grin]

Regarding your jig for drilling the Blum motion holes.  Very clever, and kudos for skipping the overpriced jig.   [smile]
You might want to think about adding something like this, to prolong the life and accuracy of your jig.
http://www.leevalley.com/US/wood/page.aspx?p=32317&cat=1,180,42311

[attachthumb=#]

I have used these to great effect in my workbench construction, which used cross-bolts, etc.  Perhaps you can find something local to ... your continent.
If not, if you have any interest PM me and we can figure something out and I can mail 'em to you.

Yes i did miss spell Domino there  [tongue] I really want one now!!! For sure its my next festool even if i skip on the C15 for now. Those hole jigs look really good, I'll take a closer look around here to see what i can find, if nothing comes up i might take you up on that offer thanks [thumbs up]
 
Very nice job. Looks just like the rendered image or the rendered image looks like the finished unit!

I noticed you trippled the panels to make them thicker wouldnt it be more cost effective to just use strips in between the two panels. Im sure you have ofcuts which would of done this.

JMB
 
That is fantastic. Amazing mitres on the door frames- so clean.

Richard.
 
Wayne,

Ho-hum.  Just another one of your fantastical looking projects and photo documentation of the work-in-process.

I really don't want to know, but I am sure you did well with this piece.

Neill
 
I just echo what the others said, very nice job, and the woodwork ain't bad either [laughing]  [laughing]  ;D
I'm not a big fan of really chunky designs but this one really works, and Yes! do yourself a favour and get a domino. (used mine for the first time today and I have to say I wish I got one sooner!  ;D )

Rob.
 
jmbfestool said:
Very nice job. Looks just like the rendered image or the rendered image looks like the finished unit!

I noticed you trippled the panels to make them thicker wouldnt it be more cost effective to just use strips in between the two panels. Im sure you have ofcuts which would of done this.

JMB

He did use strips for the middle panel.

3 layers of 16mm chipboard with the middle layer being a 70mm frame to help keep the weight down
 
To  say something other than what's written above... [cool]

Nice clamps!!!!

What wood are your mitered frames made of, and what is the expected humidity swings in the owner's region?  I would hate to see those gorgeous miters ever start to rack.
 
Wayne,

What a beautiful piece !
I must confess however, that the dark stain in the rendering doesn't add to the beauty, IMHO.
Nor does the rather "present" brick wall, but that may just be a rendering issue.
That is some beautiful work, showing beautiful grain, and great skill. Staining it dark "dulls" the beauty.
If the stain works out as dark as the renderings do, you might as well have used veneered plywood...

This is certainly NOT meant as criticism, but I think this is a high quality piece that deserves more then being "anonimized" by staining it "colonial" dark.

This is of course just my rather biased opinion...

Regards,

Job
 
Wayne

As always, stunning.  But im with Job, i dont like the dark stain although i realise that this might be at the customers  request.  Your workshop, is there no door on it ?  What about theft & rain ?

Keep it up, Woodguy.
 
Thank you for all the great comments guys, With regards to design and stain, the client has some units just opposite this one on the other wall ( but the workmanship is really poor). So i had to go with the dark stain. I agree that it dulls the piece but that was the only option. If the piece was on its own i would have gone with maybe a natural mahogany which i think work really nice with this kind of modern design.

Here are some pics of what she had on the other wall. She is a bit of a clutter bug as you will see. [tongue]
 
Alaska Ranger said:
To  say something other than what's written above... [cool]

Nice clamps!!!!

What wood are your mitered frames made of, and what is the expected humidity swings in the owner's region?  I would hate to see those gorgeous miters ever start to rack.

High ranger,

The clamps are basically the cheapest i could find but they work even better then the erwin clamps that cost 3 times more. The mitered frames and all the solid wood is sapele mahogany. I used to only use african mahogany but that stuffs grain is all over the place and i would find that if i made frames from it they would move waaaaaay to much. This client lives about 5 minutes drive away from me so its the same climate. Even so when i add 4 layers of sanding sealer it helps alot to keep the wood stable.
 
jvsteenb said:
Wayne,

What a beautiful piece !
I must confess however, that the dark stain in the rendering doesn't add to the beauty, IMHO.
Nor does the rather "present" brick wall, but that may just be a rendering issue.
That is some beautiful work, showing beautiful grain, and great skill. Staining it dark "dulls" the beauty.
If the stain works out as dark as the renderings do, you might as well have used veneered plywood...

This is certainly NOT meant as criticism, but I think this is a high quality piece that deserves more then being "anonimized" by staining it "colonial" dark.

This is of course just my rather biased opinion...

Regards,

Job

Hi job,

I just posted about the stain, The brick wall in the rendering as you can see is the same one in the house. I took a photo while i was there for measurements and added it in 3d max. Im not sure if you maybe thought the last 4 pics where renderings to  [tongue]
 
woodguy7 said:
Wayne

As always, stunning.  But im with Job, i dont like the dark stain although i realise that this might be at the customers  request.  Your workshop, is there no door on it ?  What about theft & rain ?

Keep it up, Woodguy.

Hi Job,

My workshop is just a double garage with a double carport. There are roller doors on the garage but the carport is open. Dont worry all my babies are locked up at night in the garage. Im not to worried about them jumping the wall and pinching big boards.
 
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