afish said:
why would you drill out an entire 4x8 by hand with all that fancy machinery around? I would think the owner would be having the CNC dept. make MFT type benches as a standard shop table... When I made my first 4x8 I was like who cares I will just cut wherever I want and make a new one if needed... After making the second one and not putting any finish on it my daughter set a spray jug on it and it leaked all over it and made a huge pimple in the middle the first day [mad] I quickly became allergic to making them and drilling the almost 400 holes by hand... There's no way I would do all that work with the CNC equipment you have mere feet away. If you where able to drill all 400 holes by hand perfectly square and plumb by hand you are a better man than me. Your boss is lucky to have you.
At the time I did the table I have now, the CNC was not yet functional. We had not even begun to recover from the fire. We had moved into a temporary facility and spent the first few days with considerably sub-par equipment, considering what we were used to. Not only did we have to make all of our infrastructure, we had to rebuild all of the finished product and not get behind on the upcoming stuff. For the first few weeks, that meant all of us working with 2 SawStop cabinet saws, a Laguna sliding saw and a used line hole boring machine. Over the next several weeks, the major equipment started coming in, but that took some time to get established too. It needed power, dust collection, etc. That was the priority of the engineering department.
During that time, I was taking care of my set-up, which included drilling the table top, building the cross-cut station for the track saw and building the first version of my Sysports.
The cross-cut station was something I never had before, because of space constraints, but it really came in handy when the big sliding tablesaw was overwhelmed because all of the cabinet parts were getting cut there.
The first table that I drilled, in the old shop (pre fire) was actually done with a template that was made on the CNC. It was a full 4' x 8' sheet of 1/4" thick MDF with the grid cut in 1" holes. That way I could use a hand router and a bushing. I did that one by hand because it was made out of 1 1/4" MDF. I just felt like it was too much to ask of the machine to even try that.
The one I have now is not finished, mostly because I was in a hurry at the time. I was far more concerned about just getting it going and didn't stop to think about it, or that it would be impossible later. Water/swelling was, still is, my main concern. I do run over it occasionally with a big orbital sander to refresh it, which I couldn't do if it was finished, but I might not need too either?
The Parfit system is fantastic and you can do it anywhere at any time. I have used it several times to make quick custom "one-time" use fixtures.
Amazingly enough, no one else in the entire shop has any Festool equipment. The company has a RO150 and a CT26 that the installers use when they have to do field joints in solid surface counter tops.