jhaley said:
Ah! Class is in session again! Going to be tricky to respond to all the help offered without creating a monster off-putting message. here goes:
John
First off thanks for posting and responding to the questions here. I am having fun and learning which after all is why I love the FOG. I saw your post on the Target site, so I hope Jeff can help you there.
jhaley said:
On Tim's first points (if I understand the postings right):
-As to wiping, Methyl hydrate alcohol/water? New to me. Sounds good, and if too much softens the finish (barely - I've seen what plain water can do if the finish isn't ready) that might help with any sanding scratches? I'm a little disappointed the clear doesn't soften the color enough to smooth them at all, especially if the color finish is insufficiently cured, as uncured or too-soft-to-sand finish appears to be the prime scratch culprit.
Try to clean with distilled water first, and experiment with the thinned alcohol before you go ahead with your main project.
EM 6000 should burn into the EM 6600 no problem so if you are having problems there I think that's why you are seeing the curlicues and pigtails.
jhaley said:
Minor off-topic: I sometimes encounter pits that seem to reject finish. Not fisheyes, irregular shape, hard sharp "cliff" borders. Some big ones appear mechanically - a run being scraped takes the finish under with it, but much smaller ones, sometimes in groups, appear for "no reason," must be chemical somehow, just find them after a coat. They continue to reject filling, possibly a feature of surface tension, and sanding down risks sanding thru so I've been looking for something to wipe the area with to aid filling. To remove any chemical and reduce surface tension. Can't sand inside the pit and slick finish inhibits runout vs sanded area. The Methyl Hydrate should help? Been trying Toluene.
I wouldn't (don't) use Toluene or Lacquer thinner it softens latex paint. My understanding is that it is to be used only with solvent based coatings and can affect waterbase coatings. I wouldn't be surprised if this isn't causing the coatings to not cure properly.
Are you washing/cleaning your lines with Toluene?
You should be able to sand the run out, and then recoat with the 6600 without any problem. If it's not curing properly that's a different problem.
jhaley said:
-As to what coating I'm using abranet and platin 2 on, it's EM6600, or that's where the sanding issue is now. But started the abranet on HSF 5100. The 5100 is filler, mine was tinted black. It was replaced by HSF 5000, not offered in black. Clear or Gray. Used Gray. Bad move. Sand thru's are really ugly now.
Based on what I understand of your process, I don't see why some burn through here and there would make any difference other than the inconvenience of having to spray another coat.
jhaley said:
-Re system three epoxy grain filler - funny you ask. Filling with 5100 on red oak was a . I did try the system three thickener. Mixed it with the 5100 at different rates. Found it difficult to mix, harder to work with, and no help in filling.
Good to know, I have not used it. I have had good luck using West systems epoxy, but you do have to work fast once it's mixed.
jhaley said:
-Equipment/setup: Jeff Jewitt's recommendations, Walcom pressure pot and Genesi HVLP gun 1.2 nozzle set, driven by big (plenty of) IR compressor drawing indoor (conditioned) air on 80 gal tank with regulator, water trap, etc. Compressor and line drained daily.
IR makes good compressors. What is the CFM rating on yours?
jhaley said:
Got sick of cleaning pot, having to change colors black to clear and back, because I'm having to go back and apply more black at this stage. Touch-up, sand thru, etc. So last week I got a Sata 4000 HVLP gravity cup gun and I'm using that for the black.
Those SATA guns are nice! The Festool of spray guns. I have had my eye on a 1000K RP, but I am not set up to supply enough CFM to make the best use of those guns.
jhaley said:
No dedicated spray booth, just lots of curtains, shop in air conditioned building, ceiling exhaust fan, can draw air from building or with a second wall fan (filtered, louvered) from outside. Only run outside air if weather perfect. Temp high 60s to 80, humidity 40-60%. SW GA.
Based on what you have written, it doesn't sound like this is an area of concern.
jhaley said:
-Coating too thick - that's possible. But I'm usually aware of it -happens in places sometimes and I can see it. Shouldn't make the cure of a whole coating just stop. Mil gauge - yes, but not religiously. 2-3 mils was recommended on 6600, and that's where I am when I check.
Ya, I agree. I think it's Toluene and or silicon contamination some where. I know, I know I am grasping at straws here.
jhaley said:
-Thinning topcoat, no. And I'm not to rubbing yet, got lots of material on hand for that, don't know what I'll use.
Ok, I can't help you there.
jhaley said:
Q was not about time to wait to rub, just about time to wait to sand out last color coat in preparation for clear coat. I said my understanding was you could sand EM6600 after two hours - is that what were addressing with "that sounds about right?" That's the key question. How long should it be.
Yes, you can scuff the EM6600 with a scotch brite pad in 2 hours no problem. I regularly do this with 6500 which is the same as 6600 except it's white.
-About not sanding the color coat, using stain - No stain involved here. Lots of filler, a shellac barrier coat, lots more filler, then color (Target Coating's EM6600, directions say spray) sprayed, to be followed by EM 6000 high gloss clear top coat.
jhaley said:
My spraying requires sanding of defects. At least prior to clear coat, which is where I am. If I have one defect and sand that, to get an even sheen before clear coat I have to sand the whole thing, right?
No you don't have to sand the whole thing. You are making extra work. You do need to scuff to re-coat but EM6000 burns into EM6600.
jhaley said:
Not quite. No buffing/rubbing yet. That will come after last clear coat and a long cure. And not sure what "sand (not scuff)" means. Not sanding just for adhesion.
Scuffing really is just creating a "tooth" for the next coating to adhere to. Essentially you are just scratching the surface to help the next coat stick versus taking off significant layer as sanding would. I just use a scotch brite (generic) pad and rough up the surface by hand.
jhaley said:
My summary procedure:
1-Sand wood to smooth.
2-Add hsf5100 (tinted black) to fill grain, usually with a brush.
3-Wipe off excess.
4-Sand to level and eliminate defects/brush marks. Using 400 grit mainly
5-repeat last 3 steps many times
6-Per Jeff at target coatings, lay down a shellac barrier coat
7-Repeat steps 2-4 but wipe less sand more to get build.
8-Change filler to improved version HSF 5000 in gray (black na)
9-Repeat 7 till satisfaction balances frustration, seeing lines that were gone - sanded out - reappear continually as coating shrinks (whatever, they reappear after they're gone).
10-Spray first coat of EM 6600 black as color coat.
11-Sand as #4
12-Spray second (at least) coat of color
13-Sand as #4, but somewhat finer, mostly to 600, more care, with special attention to uniformity of appearance (sheen).
14-Spray EM 6000 high gloss clear coat.
14-Sand back down to color and resand it as necessary where gloss reveals sanding lines, mainly pigtails.
That's where I am. Some clear coat has gone well but in other areas - critical areas - I just cannot achieve satisfactory sanding results. Not for gloss clear coat.
I think, (others may disagree), but the only layer you really need to worry about is the one you are gonna buff. As mentioned above the EM6000 should burn into the 6600 and cover any scratches etc. unless they are really deep.
jhaley said:
Prime suspect is uncured finish but makes no sense it won't cure overnight - even several days now - and how long do I wait?
Under the conditions you mention, if it's not cured enough in two hours to scuff and re-coat, I think something else is wrong. Typically 6600 and 6000 will take 100hrs. to cure, so you have a fairly wide window for additional coats.
Tim