TS 55 - How to set accurate bevels?

mikey2

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Dec 17, 2009
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I have a friend that does a lot of segmented woodturning.  He is having trouble setting accurate bevels on a TS 55.  A crosscut angle on an MFT is no trouble, but getting the bevel just right is a problem.  He has even tried one of those magnetic digital gauges, but still cannot get repeat bevel settings.  There is not enough blade exposed to use a sliding bevel gauge to transfer the angle.  Any good tips out there?
 
have a look at this Youtube clip

'Cutting Repetitive Angles with the Festool TS-75 Circular Saw.mpg'
 
I like the electronic digital angle gauges.  Rockler sells them.  It can be a real problem when the blade does not protrude a sufficient distance.  I have found that you can do the best you can by  adjusting the blade and then make a test cut in thick wood.  Measure the angle on the wood, not the saw blade.  Go back and forth to dial it in.  This isn't the ideal situation, but it works.  The gauge gives you precision (decimal point readout), accuracy (against know machine standards) and repeatability when you test across multiple pieces.  Let's face it, there probably are some inherent limitations with the TS55 for this use. 

The table saw may or may not be better for this use.  Another point --  For segmented bowl turnings, look at the table saw add ons sold by Jerry Cole at Inline Industries.  He has published a new book and DVD on using the tables --- book is called "Polygons".    He is  a fixture at all of the Woodworking shows in the US. 

Also a Kapex miter saw is very useful for cutting some small pieces (I realize your question is on bevels, not cutting pieces to length) --- not only because of it's accuracy, but the fact that you can dial the speed way down and the pieces don't fly around the shop like unguided missiles.  Many do not know of the variable speed feature on the Kapex --- it handles the most delicate moldings very gently
 
Thanks, all.  He has seen that video, and it is basically what he has been doing.  His problem is repeat accuracy.

He makes small vessels and urns (bear with me, I am not a turner) where any discrepancy in the stave is very apparent once the shell is turned.  He has been using a measured tangent offset layout for the rail on his MFT, but has not been able to come up with any method as accurate for the bevel.

He sold his Unisaw some years back after getting the MFT, and is kinda wishing now that he still had it.
 
That's a puzzle?!?  Is he getting inconsistent angles in the same batch with the same blade setting? 
 
Not in the same batch, but when he wants to go back to a 8, 10, 12-sided or whatever vessel, he has to experiment again to get the bevel dead on.
 
cut  wedge blocks with the corresponding angle to act as sort of an angle gauge block he can set between his saw base and saw blade. once he as the angle he knows he needs rip a a stock of lumber as deep as the saw can cut then cut a block of it and he can use that again and again to set his saw angle, i would use some sort of pvc if he is gonna count on using them again and again.  and again the deeper the block is against his blade the more accurate his settings would be.
 
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