Help troubleshooting pairing saws to the same track.

[C8H10N4O2]

Obviously I made a mistake when I calibrated my ts60 to a track for my ts55 - as a cut i made afterwards with the ts60 shaved the splinter guard about 1.5-2 mm from the rail aluminum edge instead of the existing edge that was expected.

So i will proceed with repeating the procedure with a different rail, but wanted to ask if there are any things i should look out for on my 2nd attempt.

Im guessing something shifted or i just pressed too hard on the front edge and compressed the guard strip.  I had the rail clamped to the 3/4 plywood (on rigid foam), so I don’t think that is thr source of the error.  Cut was made at full cut depth.  I used the ts60 blade change (quick stop?) during the adjustment.  I believe i had teeth engaging the plywood at front and under the 0.15mm feeler gauge at the back.

Any suggestions or things to look for going forward?

 

[Crazyraceguy]

You probably just pressed too hard. Give it another try and don't over think it.
It took me 2 attempts on mine too, I didn't go far enough. Good part of it is that the TS60 is way easier to adjust.

 

[C8H10N4O2]

Thanks. 

I was a bit surprised after my verification cut kicked off a bit more dust than expected, then was more surprised at how little guard was left.  I’m just glad I didn’t shave off any aluminum.