Thanks [member=3513]PaulMarcel[/member] for documenting this modification ... I did the modification today using my Dewalt scroll saw with skip tooth blade, hacksaw, file, and Blue painters tape.
For those who are interested, the only thing I would’ve done differently would have been to replace the Blue tape as the hacksaw and file were wearing through. It’s a tool and if it’s not scratched/scuffed I’m not using it enough but still could’ve avoided a few scratches.
I unscrewed the top of the base from the bottom which allowed me to lay the bottom flat on the scroll saw and make quick work of things.
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Afterwards, I flipped the base over and taped it to protect it from the hacksaw blade.
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I moved the saw slowly back and forth until a nice cut line had begun and continued to saw, vacuum, until I was close to the tape.
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I followed the blade parallel with the base plate and here you can see I began scuffing through the tape. I should’ve doubled this up and even changed it mid way again as it was burning through.
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Here you can see the final result which isn’t scuffed/scratched bad but could have been close to perfect with more tape.
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Finally, here’s the Vortex bit installed above 3/4” edge banding with some room to spare. FWIW, the Vortex bit cutter is closer to 1.25” but I figured I wouldn’t cut away more of the base than needed at this time.
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