Fence Improvements
First off, I added a measuring scale to the fence. I went with Fastcap's peel & stick SAE/Metric combo scale because next time I build cabinets I think I want to jump into metric.
Second, up until now I haven't had a proper stop block or flip stop for my fence, because I got a 30x60 extrusion for some reason instead of the more common 20x40 that can use the Festool, Benchdogs, or other commercial flip stops. Normally I just clamp a block of wood.
Recently I made an attempt to make one out of maple and a $15 Peachtree commercial stop that sort of fit the dimensions, but in the end was not happy with how it turned out.
Fast forward to a week ago, I got a 3D printer and watched some Fusion360 tutorials [big grin]
Despite being a novice I modeled this stop block and flag stop:
And with a ratcheting lever from McMaster it turned out pretty well:
Probably unlike most, I set up my MFT every time I use it. My hole grid isn't perfectly orthogonal, so I don't use fence dogs or the hole positions to establish square, instead I use a Woodpecker MFT square. Below is how I calibrate the fence scale:
1/ Place known reference piece (in this case 250mm) against the fence
2/ Plunge saw all the way into the kerf and butt the known reference piece against it — this establishes exactly where the saw will cut, as I can't trust the kerf line in the table and there are variances in how the rail gets attached
3/ Set flip stop to the same measurement as the known reference piece (in this case 250mm)
4/ Loosen socket cap screws on back of fence brakes and slide fence towards saw until the flip stop just kisses the known reference piece
Now it is all set up. Let's do a test cut! I set the flip stop to 270 mm this time.
The results:
Pretty much spot on.
Maybe this is obvious to everyone but I am always trying to chase accuracy and setup efficiencies, so hopefully it can help someone. I park both cars in my small two-car garage and used to think it was a pain to have to set up each time, but with the processes I use I think it's actually a benefit. I can be sure everything is dead on each time I use the workbench.
An overall shot: