SoonerFan said:
luvmytoolz said:
[member=28223]SoonerFan[/member] No, but you've reminded me I need to start on it again soon!
I thought your first design was excellent and am sure the new one will be even better. BTW how did you mark the black lines on your first design?
Thanks very much for that! I put a lot of thought into the first one making it much more robust than the Festool one, as I just couldn't see how the Festool one would hold position under load, especially with the small knobs on theirs. And I felt vindicated as I had to really tighten the much larger bolts and knobs on mine to completely eliminate movement under load.
So for the next one I'm planning to use thicker perspex for the side guides, 20mm again for the top, and machine grooves into the tops of the edge guides to run a few beads of silicone to vastly increase the grip.
I'll be using M8 or M10 Tee bolts again, but with female spring loaded lever handles instead of knobs so you can quickly tighten with a narrow arc, but then rotate the handle out of the way.
The grooves were all done on my CNC, and are very useful. I'll be enhancing these a little more to improve them.
I still like the idea of using a 30mm guide bushing in the router, but in addition to just 2 perpendicular orientations to suit OF1400 and OF2200 LH and RH users, I'm thinking of also putting in bolts through the top to clamp down any router, ideally using a 30mm guide bushing to centre it. I think this last variant will be very useful.
The dust chute itself definitely needs to be refined, it wasn't anywhere near adequate in use I felt, but I'm still working on how large and effective I can make it so it doesn't impact anything in use.
That's pretty much the plan anyway!