Thinking about this some more, I realized three things:
1. I don't like the idea that this is made of phenolic so will be fairly brittle
2. RL may have a point, and
3. I already own an aluminum blade for my TS75
With those things in mind I did some quick layout in my CAD program and came up with these two ideas:
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The whole thing would be made of T6061 aircraft aluminum for weight and rigidity. The legs are 1/4" thick x 3" wide. The solid red area at the bottom edge is a strip that is also 1/4" thick but only 2" wide (there would be one fastened to both the top and bottom sides) to give a solid edge to 'butt' against the material to be cut. If my calculations are correct, the whole thing would only weigh about 5-6 pounds.
I just had this brainstorm (brain fart?) a few minutes ago, so I will sleep on it and see if it still seems like a good idea tomorrow. Any comments, hints, suggestions, questions, or confused looks are welcome.