Just some pics from a set of 5 (4 for me, 1 for a friend) adirondack chairs I've been making from old wine barrel staves.
We're in wine country (no, not that one, the other one) and so discarded barrels are easy to get off craigslist (they cost over a $1500 new and can only be used for 3 years!). I paid $60 each for 3 barrels that yielded enough staves (22 per chair) to make 4 chairs (about 30 staves per barrel). I got them from a roadside tourist "art" place, but I've since got more at around $30 ea. The trick is to get them before the heathens cut them in half for planters....
Best to do ALL your sanding and radiusing (and maybe even finishing) BEFORE assembly (we didn't). The RO 90 sure made this a lot easier.
After an initial bad start due to ignorance, I figured out the right gears on the CXS and was able to use it for all countersinking and screw driving. The right angle attachment was great for doing the seat slats.
About 2 hours each for assembly after jigging up and prototype for dimensions. LOTS more for sanding.
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And was it worth it? Picture says it all... "Happy Wife....":
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ETA: Fixed picture orientation
We're in wine country (no, not that one, the other one) and so discarded barrels are easy to get off craigslist (they cost over a $1500 new and can only be used for 3 years!). I paid $60 each for 3 barrels that yielded enough staves (22 per chair) to make 4 chairs (about 30 staves per barrel). I got them from a roadside tourist "art" place, but I've since got more at around $30 ea. The trick is to get them before the heathens cut them in half for planters....
Best to do ALL your sanding and radiusing (and maybe even finishing) BEFORE assembly (we didn't). The RO 90 sure made this a lot easier.
After an initial bad start due to ignorance, I figured out the right gears on the CXS and was able to use it for all countersinking and screw driving. The right angle attachment was great for doing the seat slats.
About 2 hours each for assembly after jigging up and prototype for dimensions. LOTS more for sanding.
[attachthumb=#]
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[attachthumb=#]
And was it worth it? Picture says it all... "Happy Wife....":
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ETA: Fixed picture orientation