OF1400 Depth Stop Turret: My Fix

Stoli

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Aug 28, 2013
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I've posted before about not liking the play in the depth stop turret in the OF1400.  The play comes from the ball and spring detent system that allows one to rotate  to different turrets.  I guess the intended operation is to push down hard when initially setting the depth rod, but I kept getting different setting between the setting of the rod and the actual plunge.  One of the main features I liked about the OF1400 was the 0.1mm detents on the depth rod, and I just couldn't get the whole setup working those tolerances.

My fix was simply to add 2 new washers between the screw and central bushing.  This keeps the screw from bottoming out and allows the user to set the compression.  I was able to get no play in the turrets while still having a nice strong detent.  Since the screw is not tight, I made sure to add a fresh coat of loctite.  BTW, anyone planning to do this needs to be careful they don't lose the spring under the ball when the turret is disassembled.

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They are metric washers, so they are specialized in that sense.  Whatever size takes a 5mm hex wrench, if I remember correctly.  I think both Home Depot and Lowes carries them.  I pulled mine from a set of metric bolts, washers, and nuts I picked up at Harbor Freight. 
 
Thank you Stoll for posting this.  I saw it months ago and it was on the todo list since then.  I fixed my turret a little differently than you, but I probably wouldn’t have done it without seeing your post and pic.

When I searched for the post today and inspected your picture, I noticed the bottom of the turret casting and where it attaches to the router base.  I felt that if a flat washer worked on top then a nylon washer might work great on the bottom between the turret and the router base.

I went out to the shop and disassembled the turret and measured the inside and outside diameters of all the parts, took some more measurements then I searched the internet for appropriate washer/s.

The washer Festool provides is an M6 flat washer either zinc or stainless steel.  I bought some M6 flat washers and 1/4 inch nylon washers at Ace hardware for 13 cents a piece for both types.  After returning and playing around with the parts I noticed something.

The part you called the central bushing is longer than the central shaft of the turret stop.  This is by design.  The bushing also acts as a spacer.  It’s so one can tighten the bolt and washer tightly and yet the turret will rotate freely and, as we know, the turret will be able to move up and down slightly causing the slop we are trying to fix.

I don’t doubt that it worked for you but I’m not sure how.  My threaded hole was a through hole and it looks like the bolt doesn’t bottom out.  I don’t know how tightly you cranked on the hex bolt.  It would seem something had to deform a bit to overcome the height difference of the bushing.

I contemplated using a mill file to shorten the bushing.  I looked it up on EKAT.

Part #54 in the exploded diagram, Festool part #436300, Bush. $1.14

It seemed cheap enough to try but I figured I would try two nylon washers first.  I put one on top and one on bottom.  I thought they might deform a bit and snug up the play in the stop.  It worked beautifully.  I had a couple extra so I removed the stop and inspected the washers.  They had a slight ring that showed they deformed just enough to overcome the bushing height difference.  I can see the turret is spinning between the nylon washers.  The washers stay stationary so they become a cheap easily replaceable wear point.

At this point I am completely happy with the turret stop.  At first I noticed the ball detent wasn’t as pronounced so I put a small mark on the router base.  Instead of putting it near the ball, I put it 120 degrees counterclockwise.  This way, if the long screw is aligned with the mark, then the short screw is aligned under the depth rod.  After I tightened the bolt the 2nd time, I can still clearly feel the detent.  The turret turns beautifully and there is no slop even when trying to apply torque.

It cost 26 cents.  The order is bolt, M6 flat washer, 1/4" nylon washer, bushing, put that through the stop from the top, then nylon washer on bottom.  Line up a hole over the ball and spring and press down and tighten. It does no harm and is easily reversible.

Ideally, I would use a washer with ~12mm OD on top and a washer with ~14mm OD on bottom, but it might be nitpicky and I couldn’t find the ~14mm after a cursory search.

Hope this helps.  Thanks again Stoll!

Good luck, Ed
 
If I remember correctly, my bolt bottomed out, and that was why I could not get the turret tight.  I like the idea of nylon washers for the wear point, wish I had thought of that.
 
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