Why not send the degraded bit to Festool, describe to them how you were using it when it broke and ask them to explain what caused it to break? I have had no problems thus far, but my usage is rather slim - only the 5mm bit, and only up to 40 mortices at a time (for 20 dominos) without a break, and only about ~150 total on the bit in a mix of hardwoods, hardware plywood and particle core melamine. The only issue I have had is when I misplaced some mortises, glued in some dominos to fill them and made new mortises without waiting a fw hours for the Titebond glue to dry. This quickly gummed up th bit. When I realized it, I stopped and cleaned the bit. I am still using that bit.
Dave R.